Culchrome, LLC

Mph Energy LLC

Re Community Holdings Ii, Inc.

Warren Blasland

Richard L Lehman

Sean P Duffy

Rick Lehman

Methods of creating a batch of recycled glass from mixed color glass cullet. In one embodiment, the method includes receiving at a glass plant a weight and color composition percentage of a first batch of mixed color cullet. The glass plant also receives a weight and color composition percentage of a second batch of mixed color cullet. The weight and color composition percentage of the first batch and the second batch are combined to generate a combined weight and composition percentage. The combined weight and composition are percentage are used to generate, automatically at a glass plant, a formulation to produce glass of a desired color.

System for and method of mixed-color cullet characterization and certification, and providing contaminant-free, uniformly colored mixed-color cullet

Certain preferred embodiments of the present invention provide a system for and method of analyzing and cleaning a cullet stream prior to bottle manufacturing. In accordance with certain aspects of the present invention, the system includes a raw materials feeder, a mixing stage, a melting stage, a bottle-forming stage, a cooling/annealing stage, an inspection stage, and a batch controller. The raw materials feeder further includes a cullet bin within which is cullet supply, a feeder, an analysis device, and removal assembly. Certain preferred embodiments of the method include the steps of feeding cullet onto the conveyor, performing real-time composition analysis of the cullet, removing contaminants from the cullet, determining whether the cullet batch is consistent with a predetermined tolerance threshold, adjusting the glass batch formulation, sending the batch ingredients to the mixing stage, and then completing the overall glass manufacturing process.

System for and method of batch analysis and optimization for glass manufacturing

A system for and method of analyzing a cullet stream prior to batch formulation in glass manufacturing. Cullet is fed onto a conveyor where a real-time composition analysis is performed. Contaminants are optionally removed, and a determination is made as to whether the cullet batch color is consistent with a predetermined tolerance threshold. If necessary, the glass batch formulation is modified in view of the cullet analysis. Virgin raw materials requirements of the modified glass batch formulation may then be communicated to the batch controller before sending batch ingredients to the mixing stage and completing the overall glass manufacturing process.

A method of determining the constituents and impurities in mixed-color cullet to facilitate use of mixed-color cullet in glass manufacture is provided. A glass batch formulation is adjusted based on the measured characteristics of supplied mixed-color cullet. More specifically, certain preferred aspects of the present invention include the steps of providing quantity of mixed-color cullet, collecting at least one sample of the mixed-color cullet, performing, either singularly or in combination, particle size analysis, particle color analysis, or organics analysis of the mixed-color cullet, optionally storing the analysis results, determining a glass batch formulation, providing the cullet specification and the batch formulation to a glass manufacturer, and adjusting glass batch formulation based on the cullet specification to ensure consistent glass quality.

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Wellington, FL, United States of America

Warren Blasland