Westinghouse Electric Corporation

Ward L Lyon

Parameshwaran S Sundar

Leonard Elikan

David L Shuck

James E Hart

A safe geometry nuclear fuel powder blender of a pneumatic type having a plurality of narrow flat-walled blending chambers or 'slab tanks' extending radially outward from a pneumatic spouting tube having an inlet and an outlet at bottom and top, respectively, open to each slab tank or blending chamber and contained within a cylindrical cone-bottomed shell filled with neutron-absorbing material between the blending chambers.

Safe-geometry pneumatic nuclear fuel powder blender

A continuous, four stage fluidized bed process for converting uranium hexafluoride (UF.sub.6) to ceramic-grade uranium dioxide (UO.sub.2) powder suitable for use in the manufacture of fuel pellets for nuclear reactors is disclosed. The process comprises the steps of first reacting UF.sub.6 with steam in a first fluidized bed, preferably at about 550.degree. C, to form solid intermediate reaction products UO.sub.2 F.sub.2, U.sub.3 O.sub.8 and an off-gas including hydrogen fluoride (HF). The solid intermediate reaction products are conveyed to a second fluidized bed reactor at which the mol fraction of HF is controlled at low levels in order to prevent the formation of uranium tetrafluoride (UF.sub.4). The first intermediate reaction products are reacted in the second fluidized bed with steam and hydrogen at a temperature of about 630.degree. C. The second intermediate reaction product including uranium dioxide (UO.sub.2) is conveyed to a third fluidized bed reactor and reacted with additional steam and hydrogen at a temperature of about 650.degree. C producing a reaction product consisting essentially of uranium dioxide having an oxygen-uranium ratio of about 2 and a low residual fluoride content. This product is then conveyed to a fourth fluidized bed wherein a mixture of air and preheated nitrogen is introduced in order to further reduce the fluoride content of the UO.sub.2 and increase the oxygen-uranium ratio to about 2.25.

Production of uranium dioxide

Uranium is separated from contaminating metal ions in an aqueous feed liquor containing the uranyl ion. The liquor is extracted with a first, non-interfering, waterimmiscible, organic solvent containing a reagent which reacts with the uranyl ion to form a complex soluble in the organic solvent. The organic solvent is scrubbed with water if necessary, then stripped with a stripping liquor of an aqueous sulfuric acid liquor having a pH of about 0.5 to about 6 containing a reducing ion or an aqueous carbonate solution having a pH of about 8 to about 9. If the sulfuric acid liquor is used the stripped uranous ion is oxidized and the sulfuric acid liquor is diluted to prevent the precipitation of a uranium complex. The stripping liquor is extracted with an amine liquor comprising a second, noninterfering, water-immiscible, organic solvent and a tertiary or quaternary amine. The amine liquor is stripped with an ammonium carbonate solution to precipitate a uranium complex. The uranium complex is filtered off and may be calcined to produce U.sub.3 O.sub.8 or UO.sub.2.

Coupled cationic and anionic method of separating uranium

Uranium is separated from contaminating cations in an aqueous liquor containing uranyl ions. The liquor is mixed with sufficient recycled uranium complex to raise the weight ratio of uranium to said cations preferably to at least about three. The liquor is then extracted with at least enough non-interfering, water-immiscible, organic solvent to theoretically extract about all of the uranium in the liquor. The oganic solvent contains a reagent which reacts with the uranyl ions to form a complex soluble in the solvent. If the aqueous liquor is acidic, the organic solvent is then scrubbed with water. The organic solvent is stripped with a solution containing at least enough ammonium carbonate to pecipitate the uranium complex. A portion of the uranium complex is recycled and the remainder can be collected and calcined to produce U.sub.3 O.sub.8 or UO.sub.2.

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Monroeville, PA, United States of America

Ward L Lyon