Steigerwald Strahltechnik Gmbh

Walther Hiller

Wilhelm Scheffels

Franz Rappold

Dieter Konig

Karl H Steigerwald

Peter Anderl

Johannes Koy

Karl-Heinz Steigerwald

A piston made of an aluminum alloy has at least one piston ring groove defined by two side walls and a bottom wall. At least one preferably both side walls of the piston ring groove(s) are formed or defined by a zone, which has been hardened by an energy beam remelting process. The remelted zone may comprise alloy elements other than or more concentrated than the alloy elements comprised in the other portion of the piston, said additional alloy elements being introduced into said zone in the course of the remelting process. Each piston ring groove side wall may be formed by an individual remelted zone, or both sidewalls of a piston ring groove may be formed by the same remelted zone. The additional alloy elements may be applied in the form of a layer or a wire to the location of the surface of the piston, where subsequently a remelted zone is formed by the energy beam. The energy beam is preferably an electron beam, however, ion and laser beams may also be used.

Piston having at least one piston ring groove

An account is given of a welding pool support device for energy beam welding, with a metal structure, which on a beam outlet side of a welding seam zone of a workpiece system is put against the beam outlet side and being in contact with it by a number of touching points for stopping any movement of melt out of the welding zone, which is achieved by the energy beam in the workpiece system, by a relative movement of the energy beam and the workpiece system, the former going along the weld seam zone. A supporting structure, which is able to be so changed in shape that it takes into account uneven parts of the beam outlet side of the workpiece system in the long direction and also in the cross-direction of the weld seam zone. Furthermore the supporting structure is so designed at the side touching the beam outlet side that the distances between the points of touching from each other and from the parts placed between them, of the supporting structure, that gases, produced in the welding zone near the beam outlet side, are able to come out through the supporting device.

Welding pool support device for energy beam welding

A deep penetration weld join is produced in an energy beam welding method where the energy beam, as for example, an electron beam, is directed into the join to produce a welding zone containing molten material, and moved along the join relative to the parts of the work. Additional material is introduced into the welding zone to fill a gap and/or to influence the metallurgical composition of the weld zone. By introducing the material into the melt at an acute angle to the beam axis and at a point spaced alongside the beam axis, the additive material penetrates deeply into the molten material. The additive material may be preheated prior to its introduction to the welding zone.

Method and apparatus for energy beam welding with filling material

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Puchheim, Germany

Walther Hiller