Patent Treuhand Gesellschaft Fur Elektrische Gluhlampen Mbh

Patent-treuhand-gesellschaft Fuer Elektrische Gluehlampen Mbh

Walter Schoenherr

Peter Helbig

Hermann Steiner

Fritz Eckhardt

Alfred Braun

To permit rapid adjustment of a holder structure (4) within which a singlnded pinch-sealed light source, for example a halogen incandescent lamp (1, 2) is retained, to a positioning or locating element having an optical reference surface (17a) to accurately align the light emitting element (2) of the light source with respect to an optical system, for example a reflector, a tubular adjustment sleeve (10) is provided into which the holder structure is fitted. The tubular adjustment sleeve has an essentially cylindrical portion (11) and a slightly conically converging portion (12) or an inwardly extending rim or ring (12') to permit rotational, axial and tilting adjustment of the holder structure to which the light source (1) is coupled with respect thereto. The tubular sleeve is formed with a laterally projecting flange (14, 14a) formed with a plane, burr-free engagement surface (14b) which fits against an auxiliary plane, flat reference surface (18b) on the positioning or locating element (15). The holder structure (4), the adjustment sleeve ( 10) and the positioning or locating element (15) are all formed of sheet metal and, after appropriately positioning the lamp with respect to the optical reference surface (17a) of the holder structure, the metallic elements are welded together, preferably by non-contacting, for example laser welding, to thereby provide for rapid manufacture of accurately aligned light sources with respect to the optical reference surface (17a).

Electric lamp and optically alignable cementless base combination

To connect a vitreous lamp bulb which has an essentially tubular extension 6) to a base lamp holding structure (2), the holding structure is formed with a cylindrical recess into which the tubular extension is fitted. The material of the lamp holding structure, or at least a portion adjacent the recess, is a high-temperature meltable plastic, and the extension portion is surrounded by a spiral spring or wire loops which, to attach the lamp to the base lamp holding structure, is subjected to a high-frequency electromagnetic field so that, by induction, the plastic surrounding the extension will melt, and embed the spiral or looped wires in the molten plastic while oozing towards the extension portion to securely grip the extension portion in the base lamp holding structure.

Vibration resistant lamp and base, and method of its manufacture

To improve shock and vibration resistance and heat dissipation of an attaent element (1) coupling the pinch seal (3) of a halogen incandescent lamp (2) to a plastic base (6), the attachment element is formed of two identical half-sections, surrounding the pinch seal in the shape of a cuff (4) and connected to a flange or skirt by an intermediate heat dissipation and shock absorbing portion (7, 11, 12, 13, 14). Preferably, the intermediate portion forms a connecting section, which can be bent into U or double U configuration off the upper region of the flange or skirt portion (8a, 8b), to provide a large heat radiating surface while retaining the pinch seal of the lamp between undulating sheet-metal portions. Preferably, the attachment element is made of unitary sections of high-quality specialty steel.

Vibration, shock and heat-resistant lamp-base combination structure

To provide a compact structure in which a base core (17, 48) can be fitted nto a metallic base sleeve (9, 40) to which a holding structure (4, 7, 34) of a halogen incandescent lamp can be attached, the base core or the sleeve are formed with interengaging rim - engagement surfaces, and the base sleeve, further, is formed with projecting tabs which engage over or into the base core, through slits and recesses formed therein, to hold the base core in position; the base sleeve is additionally formed with a positioning or locating ring or plate (10, 44) so that the lamp holding structure (4, 7, 34) can be welded to the base sleeve to accurately position the filament of the lamp with respect to the locating plate or ring so that the filament can be located with respect to the focal point of a reflector, the tabs permitting compensation for tolerances in the base core, which may be substantial when made of ceramic material. Ceramic, typically Steatite, base cores are highly temperature-resistant, important when the lamp is a halogen incandescent lamp.

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Giengen, Germany

Walter Schoenherr