Basf Corporation

Walter R White, Iii

James A Mullins

Robert E Riley

Jimmy L Patterson

Joe C Wilson

James S Dailey

Thomas B Lee

Ronald J Wierzbicki

Keith McLellan

Jim Patterson

The present invention discloses a polyol resin composition containing a polyether polyol blend, a polyester polyol, and a hydrocarbon blowing agent. The polyether polyol blend has at least a diamine initiated polyol, a propylene oxide polyol, and a polyethylene terephthalate initiated polyol having a functionality of from 2.3 to 3.0. The polyester polyol is preferably a phthalic anhydride initiated polyester polyol. The blowing agent is a C -C hydrocarbon. Also disclosed is a method of producing a polyurethane foam combining the above mentioned polyol resin and an isocyanate component.

Polyol composition containing a hydrocarbon blowing agent

The present invention discloses a phase stable polyol blend composition containing a sucrose and dipropylene glycol co-initiated propylene oxide polyether polyol, a polyester polyol, a compatibilizing agent and a hydrocarbon blowing agent. The polyester polyol is preferably a phthalic anhydride-initiated polyester polyol. The compatibilizing agent is a butanol-initiated propylene oxide polyether surfactant.

Phase stable polyol composition containing hydrocarbon as the blowing agent

A polyester polyol composition comprising a phthalic anhydride-initiated polyester polyol, a C -C hydrocarbon blowing agent, and an oxyethylated fatty acid or fatty alcohol compatibilizing agent having an HLB of from about 7 to about 12. The blowing agent is soluble in the polyol composition, thereby reducing the risks associated with such blowing agents in processes for making rigid polymer foam articles and providing rigid foams having good dimensional stability and improved insulation properties.

Stable polyester polyol composition

A process for producing a rigid foam based on isocyanate comprises reacting an organic and/or modified organic polyisocyanate with a polyol composition and, optionally, a relatively low molecular weight chain extender or crosslinker in the presence of a catalyst, and, optionally, further auxiliaries and/or additives, wherein the polyol composition comprises a phthalic anhydride-initiated polyester polyol, a blowing agent comprising C,-C,hydrocarbon, and a fatty acid or fatty alcohol ethoxylate compatibilizing agent. The blowing agent is soluble in the polyol composition, thereby reducing the risks associated with such blowing agents in processes for making rigid polymer foam articles and providing rigid foams having good dimensional stability and improved insulation properties.

Process for making isocyanate-based rigid foam

An isocyanate-based rigid foam comprising the reaction product of an organic and/or modified organic polyisocyanate, a resin blend and, optionally, a relatively low molecular weight chain extender or crosslinker in the presence of a catalyst, and, optionally, further auxiliaries and/or additives, wherein the resin blend comprises a phthalic anhydride-initiated polyester polyol, a blowing agent comprising a C,-C,hydrocarbon, and a fatty acid or fatty alcohol ethoxylate compatibilizing agent. The blowing agent is soluble in the polyol composition, thereby reducing the risks associated with such blowing agents in processes for making rigid polymer foam articles and providing rigid foams having good dimensional stability and improved insulation properties.

Isocyanate-based rigid foam

There is now provided a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition in the presence of a blowing agent, where the polyol composition contains at least:

Three component polyol blend for use in insulating rigid polyurethane

There is now provided a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition in the presence of a blowing agent, where the polyol composition contains at least: a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more; b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more; and c) an aromatic polyester polyol having an hydroxyl number of 200 meq. polyol/g KOH or more. The blowing agent is selected from the group consisting of cyclopentane, HFC's, HCFC's, and mixtures thereof in an amount of 5.0 weight percent or more based on the weight of the polyol composition. Preferably, the blowing agent is soluble in the polyol composition without sacrificing, and advantageously improving, the thermal insulation and dimensional stability of the resulting polyurethane foam. Also disclosed are a storage stable polyol composition and methods for making a polyisocyanate based rigid closed cell foam.

There is now provided storage stable polyol compositions and polyisocyanate based rigid dosed cell foam made by reacting an organic isocyanate with polyol compositions in the presence of a blowing agent, where the polyol composition contains at least:

Insulating rigid polyurethane foam compositions

There is now provided a method for making a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition made up of at least: a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more; b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more in an amount of 10 weight percent or less based on the weight of the polyol composition; and c) cyclopentane, wherein the cyclopentane is dissolved in the polyol composition. The organic isocyanate and the polyol composition are reacted at an isocyanate index ranging from 80 to less than 150, and throughout this isocyanate index range, the resulting foam has a substantially constant k-factor and is dimensionally stable.

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Trenton, MI, United States of America

Walter R White, Iii