Fort James Corporation

Dixie Consumer Products LLC

James River Corporation of Virginia

Walter Malakhow

Michael A Breining

David C Brown

Donald C McCarthy

William R Pucci

Richard A Segan

Gerald John Van Handel

Timothy P Hartjes

Richard E Fredricks

Grigory Grishchenko

Leo W Gontkosky

Arthur H Livingston

Alfred F Rossi

Anthony N Curcio

Albert D Johns

George W Michalec

Richard A James River Corp Segan

The present invention provides a container () suitable for providing insulation wherein the container has an inner shrink film () liner. The sidewalls of the container, which can be made from paperboard or other suitable material, are vented to allow ambient air to freely flow through the sidewall of the container during activation of the shrink film () with hot liquid or other suitable material. When the container is filled with material having a temperature of from about 130&#xb0; F. to up to about 212&#xb0; F., the shrink film () is activated and the container () provides excellent insulation, thereby allowing the container to be held in a consumer's hand for an extended period without causing burns or excessive discomfort. Method of making this container () are also provided.

Method of making a container employing inner liner and vents for thermal insulation

A container comprising a sidewall and an inner liner. The inner liner includes an intermediate portion affixed to the sidewall about a periphery of the intermediate portion. The sidewall includes a vent disposed within the periphery of the intermediate portion. The intermediate portion is adapted to separate from the sidewall such that ambient air flows through the vent to form an air pocket between the intermediate portion of the inner liner and the sidewall.

Container employing an inner liner for thermal insulation

The present invention provides a container suitable for providing insulation wherein the container has an inner shrink film liner. The sidewalls of the container, which can be made from paperboard or other suitable material, are vented to allow ambient air to freely flow through the sidewall of the container during activation of the shrink film with hot liquid or other suitable material. When the container is filled with material having a temperature of from about 130&#xb0; F. to up to about 212&#xb0; F., the shrink film is activated and the container provides excellent insulation, thereby allowing the container to be held in a consumer's hand for an extended period without causing burns or excessive discomfort. Methods of making this container are also provided.

Container employing inner liner and vents for thermal insulation and methods of making same

A heat insulating paper cup having an improved seal. The cup can include a body member having an inside surface and an outside surface, and a bottom panel member having a upper surface and a bottom surface. The body member is coated (or in some instances partially coated) on its outside surface with a foamed low density polyethylene, and on its inside surface with an unfoamed modified low density polyethylene. The bottom panel member is coated on its upper surface with a foamed or an unfoamed low density polyethylene or foamed or unfoamed modified low density polyethylene. The body member and bottom panel member are oriented and joined to form a heat seal at an interface between a portion of the unfoamed modified low density polyethylene coated on the inside surface of the body member and a portion of unfoamed low density polyethylene or unfoamed modified low density polyethylene coated on the upper surface of the bottom panel member.

Heat insulating paper cups

A heat insulating paper cup having an improved seal. The cup can include a body member having an inside surface and outside surface, and a bottom panel member having a upper surface and a bottom surface. The body member is coated (or in some instances partially coated) on its outside surface with a foamed low density polyethylene, and on its inside surface with an unfoamed modified low density polyethylene. The bottom panel member is coated on its upper surface with or an unfoamed low density polyethylene or foamed or unfoamed modified low polyethylene. The body member and bottom panel are oriented and joined to form a heat seal at an interface between a portion of the unfoamed modified low density polyethylene coated on the inside surface of the body member and a portion of unfoamed low density polyethylene or unfoamed modified low density polyethylene coated on the upper surface of the bottom panel member.

Containers are conveyed through an oven on a conveyor to cause a foamable material on each container to foam and become a heat insulative layer. The containers are supported on respective holders of the conveyor, which prevent the containers from contacting one another. Preferably, the holders support the containers loosely, to enable the containers to wobble relative to the holders under the influence of oven air currents and conveyor vibration. The holders thus do not make contact with any given point on their respective containers for a time period that is sufficient to enable the holders to draw enough heat away from the container to adversely affect the foaming operation. The containers are conveyed in single file, along a serpentine path through the oven.

Methods and apparatus for conveying containers through an oven to produce heat-insulative foamed layers thereon

A heat-insulating container having an outer surface laminate of foamed thermoplastic synthetic resin such as low density polyethylene is configured to facilitate unwrapping of the container brim so that the container can be used with under-the-brim promotional concepts and the like that require the brim to be unwrapped. The container is fabricated from a body member having an outside surface laminate of foamed polyethylene, and a bottom panel member, with the body member and the bottom panel member being bonded to one another at an interface between a portion of the inside surface of the body member and the upper surface of the bottom panel member. An uppermost region of the body member is curled to form a circumferentially extending brim. A first circumferential portion of the brim being bonded to the outside surface laminate of foamed polyethylene and a second circumferential portion of the brim being unbonded to the outside surface laminate of foamed polyethylene. Indicia is located on the body member and is covered by the second circumferential portion of the brim, with such indicia being uncoverable by unrolling the second circumferential portion of the brim.

Container with indicia covering brim, blank for making such a container,

Methods for conveying containers through an oven to produce

A press for forming sheet material into a shaped article comprising a frame, first and second complementary dies, a cam supported by the frame for reciprocally moving the first die along an axis between a first position axially spaced from the second die and a second position fully mated with the second die, the cam including a dwell period when the first die is in the second position. The press includes a bolster supporting the second die for axial movement between upper and lower limits, the bolster being axially spaced from the upper limit by movement of the first die to the second position. The press also includes a hydraulic power circuit responsive to the position of the cam for normally biasing the bolster toward its upper limit under a first hydraulic pressure and for biasing the bolster toward the upper limit under a second hydraulic pressure during the dwell period, the second hydraulic pressure being greater than the first hydraulic pressure.

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Teaneck, NJ, United States of America

Walter Malakhow