General Atomics, Inc.

Hughes Missile Systems Company

Walter J Whatley

Noel Martinez

Clay S Staley

Gregory M Duchnak

A method for manufacturing potted electronic assemblies are described. Embodiments of the method and system may provide a potting compound having a first coefficient of thermal expansion different from a second coefficient of thermal expansion for a circuit board, provide a fiber reinforcement having a third coefficient of thermal expansion selected so that when the potting compound is combined with the fiber reinforcement the combined coefficient of thermal expansion is closer to the second coefficient of thermal expansion than the first coefficient of thermal expansion is to the second coefficient of thermal expansion, and apply the fiber reinforcement and the potting compound to the circuit board.

Method to manufacture potted electronic assemblies for extreme mechanical and thermal environments

A method and system for manufacturing potted electronic assemblies are described. Embodiments of the method and system may provide a potting compound having a first coefficient of thermal expansion different from a second coefficient of thermal expansion for a circuit board, provide a fiber reinforcement having a third coefficient of thermal expansion selected so that when the potting compound is combined with the fiber reinforcement the combined coefficient of thermal expansion is closer to the second coefficient of thermal expansion than the first coefficient of thermal expansion is to the second coefficient of thermal expansion, and apply the fiber reinforcement and the potting compound to the circuit board.

A fixture for performing tensile tests on advanced materials at extremely high temperatures (greater than 2500 degrees fahrenheit). The fixture allows gripping a specimen without introducing thermal gradient in the specimen. It incorporates a self aligning feature while avoiding thermal stress problems inherent in using different materials at elevated temperatures.

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San Diego, CA, United States of America

Walter J Whatley