Klockner-Humboldt-Deutz Ag

Klockner-Humboldt-Wedag Ag

Walter Fritsch

Gerhard Melcher

Friedrich Megerle

Theodor Manshausen

An apparatus for smelting meltable substances, particularly ore concentrates. A transfer element joins the cyclone discharge to the furnace and is arranged between the melting cyclone and the furnace. In this way, the fitting, particularly the re-fitting of an open-hearth furnace with a melting cyclone can be significantly simplified; or, on the other hand, the melting cyclone can be very easily dismantled for the purpose of repair or can be replaced by another melting cyclone in a relatively short time, namely without a significant interruption of furnace operations.

Apparatus for smelting meltable substances, particularly ore concentrates

A novel kiln with overlying beds arranged about a central hollow shaft carrying rabble arms attached thereto and with alternate apertures formed in the floors between adjacent stories adjacent the hollow shaft and adjacent the periphery of the floor and with treatment gases being supplied through such orifices in a direction opposite to the direction in which the material moves through a furnace and further providing hot gas feed conduits located in the walls of the furnace in one or more stories and directed in a generally tangential direction relative to the story floors.

Kiln with overlying beds

A process of smelting a sulphidic copper ore concentrate comprising introducing and partially roasting the sulphidic copper ore concentrate in a whirling layer roasting furnace, separating hot roasting gases from the roasting furnace, mixing enrichment oxygen with the roasting gases, joining and mixing into a smelting flame combustible gaseous fuel and the oxygen enriched separated hot roasting gases, directing the smelting flame from one side of a reverberatory furnace over the top of a copper matte, continuously passing the partially roasted concentrate from the roasting furnace through the heating zone in the reverberatory furnace and there smelting the partially roasted ore and heating the copper matte by the heat from the flame, generating in the heating zone by virtue of the flame an oxidizing atmosphere of such high temperature and oxygen content that sulphur from the molten sulphidic copper is converted into an exhaust gas of high SO.sub.2 content, and exhausting the exhaust gas from the opposite side of the reverberatory furnace from the introduction of the flame.

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Bergisch Gladbach, Germany

Walter Fritsch