Wellbore Integrity Solutions LLC

Schlumberger Technology Corporation

Walter E Friedl

Charles H Dewey

Shantanu N Swadi

Alan Fairweather

Manoj D Mahajan

Kenneth Daniel Hora

Christopher Kang Potter

David A Stokes

James Bain

Douglas A Pipchuk

Milling systems, tools, and methods include using a mill with secondary attrition system to re-mill cuttings and other debris away from the face of the mill. The secondary attrition system may be located uphole of the mill may be used to stage conditioning and re-sizing of debris. After debris is generated by the mill, the secondary attrition system may re-mill the debris to a finer size before allowing the debris to pass out of the sleeve. The debris may be re-milled by secondary cutting elements while within an annular gap positioned radially between the sleeve and a drive shaft for the mill. The annular gap may have a variable width as a result of a tapered outer surface of the drive shaft and/or a tapered inner surface of the sleeve. The variable width may cause debris to be re-milled into increasingly finer sizes.

Milling tools with a secondary attrition system

Methods and tools for cutting a component in a wellbore are include use of a downhole tool that is tripped into a wellbore. The downhole tool includes at least one sensor that determines whether a quality of a cement around casing satisfies a predetermined standard. The casing is cut to remove an axial section of the casing and the at least one sensor determines whether at least a segment of the axial section of the casing remains adhered to the cement after the casing is cut. A casing removal tool can be activated to remove any remaining segments of casing in the axial section. A plug can be formed in the area where the axial segment of the casing was removed. The downhole tool may include a cutting tool with a laser, abrasive jet, or other cutting element shielded from wellbore debris by a fluid stream.

Removing a casing section in a wellbore

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The Woodlands, TX, United States of America

Walter E Friedl