Fpinnovations

Celluforce Inc.

The University of British Columbia

Wadood Yasser Hamad

Kevin Eric Shopsowitz

Shunxing Su

Mark John Maclachlan

Chuanwei Miao

Siham Atifi

Ali Hayek

Michelle Agnes Ricard

Neville James Stead

Norman Roberts

Mark Maclachlan

Hao Qi

Otman Oulanti

Richard Mckinnon Berry

Helen Mary Burt

John Kevin Jackson

The present disclosure is directed to a Pickering emulsion comprising cellulose filaments. The heterogeneity of the cellulose filament material is critical and beneficial to the formation of stable emulsions. Emulsions with high stability can be prepared by controlling the CF surface properties. It is provided an emulsion comprising an internal phase dispersed in a continuous external phase and cellulose filaments located at the interface of the internal phase and the external phase, wherein the emulsion comprises 50% in volume or more of the internal phase and a method of producing same.

Cellulose filament-stabilized Pickering emulsions

A composite and method for producing the composite by incorporating wood or wood pulp fibres with a suitable thermoplastic polymer and coupling agent are described. Homogeneous, void-free transparent/translucent thermoplastic materials in the form of pellets, films or three-dimensional moldable products are produced. The wood pulp fibres can be discrete natural fibres, and flexible assemblies of nano to micro elements, e.g., assemblies of aggregated carbon nanotubes. It is also possible to use our vacuum-assisted co-extrusion process to produce hybrid composites comprising the wood pulp fibre and a further rigid fibre, like glass or carbon fibres, and a flexible fibre or fibrillar network, like cellulose fibres or cellulose filaments. The thermoplastic resin can be, but not limited to, polyolefins, like polypropylene or polyethylene, or polyesters, like polylactic acid, or co-polymers, like acrylonitrile-butadiene-styrene terpolymer.

Vacuum-assisted co-extrusion of flexible fibres and the moldable thermoplastic composites produced

The present describes a chiral nematic cellulose nanocrystal (CNC) film comprising: cellulose nanocrystals that self-assemble to form an iridescent CNC structure, wherein the self-assembled structure comprises a finger-print pattern of repeating bright and dark regions, defining a pitch of the iridescent film, where the pitch variable. Also described are conductive polymer nanocomposite based on the CNC film. Further described is the electrophoretic method of producing the chiral nematic cellulose nanocrystal film as well as the polymer nanocomposites and the apparatus used.

Cellulose nanocrystal (CNC) films and conductive CNC-based polymer films produced using electrochemical techniques

A composition and a method for producing mesoporous carbon materials with a chiral or achiral organization. In the method, a polymerizable inorganic monomer is reacted in the presence of nanocrystalline cellulose to give a material of inorganic solid with cellulose nanocrystallites organized in a chiral nematic organization. The cellulose can be carbonized through thermal treatment under inert atmosphere (e.g., nitrogen or argon) and the silica may subsequently be removed using aqueous solutions of sodium hydroxide (NaOH) or hydrogen fluoride (HF) to give the stable mesoporous carbon materials that retain the chiral nematic structure of the cellulose. These materials may be obtained as free-standing films with very high surface area. Through control of the reaction conditions the pore-size distribution may be varied from predominantly microporous to predominantly mesoporous materials. These are the first materials to use cellulose as both the structural template and carbon source for a mesoporous carbon material. These are also the first carbon materials to combine mesoporosity with long-range chiral ordering. Possible applications for these materials include: charge storage devices (e.g. supercapacitors and anodes for Li-ion batteries), adsorbents, gas purifiers, light-weight nanocomposite materials, catalyst supports (e.g., for chiral transformations), gas storage, and as a hard-template to generate other materials, preferably with chiral structures.

Chiral or achiral, mesoporous carbon

A mesoporous metal oxide materials with a chiral organization; and a method for producing it, in the method a polymerizable metal oxide precursor is condensed inside the pores of chiral nematic mesoporous silica by the so-called 'hard templating' method. As a specific example, mesoporous titanium dioxide is formed inside of a chiral nematic silica film templated by nanocrystalline cellulose (NCC). After removing the silica template such as by dissolving the silica in concentrated aqueous base, the resulting product is a mesoporous titania with a high surface area. These mesoporous metal oxide materials with high surface area and chiral nematic structures that lead to photonic properties may be useful for photonic applications as well as enantioselective catalysis, photocatalysis, photovoltaics, UV filters, batteries, and sensors.

Chiral nematic nanocrystalline metal oxides

Nanocrystalline cellulose (NCC)-based supramolecular materials, a method for their preparation and their use in thermoplastic and thermoset polymer composites are disclosed. Supramolecular materials of NCC and one or two polymers are synthesized by in situ surface graft copohmerization in a multitude of solvent systems, including water. The nano-scale size supramolecular materials are engineered to have a unique combination of lower polarity and high hydrophobicity and function as copohmers for demanding pohmeric systems such as, but not limited to, polyolefins and polyesters. Nanocomposite materials of enhanced functionality and mechanical properties are produced by compounding the NCC-based supramolecular materials with polymer matrices. The supramolecular materials are used in composite development for packaging materials, structural composites for automotive and construction, as sandwiched foam composites or, combined with biocompatible polymers, in medical applications.

NCC-based supramolecular materials for thermoplastic and thermoset polymer composites

The disclosure relates to a novel process for functionalizing NCC, a method for producing amine-cured epoxy-based nanocomposites through the use of said functionalized NCC, and nanocomposites thereof. The process for functionalizating NCC comprises providing a mixture of NCC and one or more monomers. The mixture is suitable for free radical polymerization and the monomer is cross-linkable with epoxy and is aqueous soluble. The polymerization takes place in the presence of a free radical initiator and oxygen is purged from the mixture and the initiator solution. The epoxy-based nanocomposite is produced by mixing the funtionalized NCC with an amine-curable epoxy resin and a hardener, in a solvent, and allowing the mixture to cure.

NCC as a functional scaffold for amine-cured epoxy nanocomposite materials of tunable properties

A new approach is conceived for the development of organic polymeric conducting materials synthesized from nanocomposites of nanocrystalline cellulose (NCC) and polyaniline (PANI). The process involves oxidative-radical polymerization of aniline in the presence of NCC using either in situ or emulsion polymerization. The resulting NCC-PANI nanocomposite material can be obtained in film or powder form and exhibits electrical conductive properties typical of semiconducting materials. Unlike PANI, a brittle conductive polymer, NCC-PANI nanocomposite materials can be engineered to possess significant flexibility, strength and/or hardness as a result of the NCC acting as a reinforcing scaffold. Depending on the preparation conditions, electrical conductivities for the NCC-PANI nanocomposite materials prepared according to this disclosure range from 9.98&#xd7;10to 1.88&#xd7;10S&#xb7;cm; they could also have hardness &#x2267;0.189 GPa or be formed into flexible films of tensile strength of the order of 9.74 MPa and stretch of the order of 0.54%. These unique electrical and mechanical properties render these materials suitable for use in a variety of value-added industrial products, such as batteries, electronics, electrical sensors, separation membranes, anti-static coatings for aerospace applications, as well as anti-corrosive coatings for automotives and other industrial applications.

Flexible, semiconducting nanocomposite materials based on nanocrystalline cellulose and polyaniline

In this invention, we disclose a method as well as silica and/or organosilica mesoporous materials obtained by templating using nanocrystalline cellulose and removal of the latter using acidic conditions. The resultant mesoporous silica materials are characterized by having high surface area with tunable iridescence resulting from the long-range chiral nematic organization. This invention is an improvement over the formation of composite materials formed with nanocrystalline cellulose (NCC) and silica, where the calcination of the materials led to removal of the cellulose and formation of a mesoporous silica material. Characteristically, the removal of the NCC template using acidic conditions differentiates the silica materials thus obtained in two ways: (1) It does not lead to as significant contraction of the materials as from calcination thereby giving access to materials with larger mesopores; and (2) it allows the formation of mesoporous chiral nematic compositions that include heat-sensitive components. This approach may be used to prepare the first example of a mesoporous organosilica material with a chiral nematic pore structure. Examples of possible applications of this material include optical filters, adsorbents, chiral stationary phases for chromatography, sensors, composite materials, membranes, and templates for creating other chiral materials.

Process for preparation of mesoporous silica and organosilica materials

A new approach is conceived for the development of sustainable biomaterials comprising nanocrystalline cellulose (NCC) and polylactic acid (PLA) nanocomposites. The invention deals with advancing a method based on in situ ring opening polymerization of L-lactide in the presence of NCC particles to form NCC-PLA supramolecular nanocomposite materials. This material is hydrophobic and compatible with a wide range of synthetic and natural polymers. NCC-PLA nanocomposites have enhanced functionality (e.g. gas barrier), rheological and mechanical performance, as well as dimensional stability (i.e. less hygroexpansivity) relative to PLA. They are made from entirely renewable resources, and are potentially biocompatible as well as recyclable. NCC-PLA supramolecular nanocomposites can be suspended in most organic solvents or dried to form a solid substance. They can be processed using conventional polymer processing techniques to develop 3-dimensional structures, or spun into fibers, yarns or filaments.

Nanocomposite biomaterials of nanocrystalline cellulose (NCC) and polylactic acid (PLA)

Nanocrystalline cellulose (NCC) is employed as the cross-linker and reinforcement domain for developing nanocomposite hydrogels possessing high strength and improved diffusion property; the resulting nanocomposite hydrogels are shown to have high mechanical properties, reversible swelling ability, and are biodegradable and biocompatible; the approach relies on free radical polymerization to form the hydrogels using a variety of hydrophilic vinyl monomers. These hydrogels are suitable for developing highly absorbent hygiene products, as well as for applications in medicine, engineering materials and sensors.

Nanocomposite hydrogel and method for preparing it, for industrial and medical applications

A method is conceived for producing hydrophobic lignocellulosics based on the graft copolymerisation of vinyl-type monomers onto the lignocellulosic backbone initiated by a redox couple initiator in aqueous medium. The green modification process can be carried out on any lignocellulosic material, for example, chemical, chemi-thermomechanical or thermo-mechanical pulps, bleached or unbleached. The technology disclosed in this invention yields individual lignocellulosic entities, for instance, hydrophobic pulp fibers, that can be used in combination with other fibers or polymers to produce nonwoven fibrous materials or composites. A significant aspect of the invention is that the modified lignocellulosic material possesses an efficient hydrophobic barrier and minimum interfacial energy to generate optimum adhesion when introduced to polymer resins. Hydrophobic lignocellulosics can have wide applications in products requiring high dimensional stability and excellent adhesion as in fiber-based packaging, decorative laminates, furniture and non-structural biocomposites.

Composite of hydrophobic lignocellulose material bonded to complementary material

The present invention describes a composition and a method for producing mesoporous silica materials with a chiral organization. In the method, a polymerizable inorganic monomer is reacted in the presence of nanocrystalline cellulose (NCC) to give a material of inorganic solid with cellulose nanocrystallites embedded in a chiral nematic organization. The NCC can be removed to give a stable porous structure that retains the chiral organization of the NCC template. The new materials may be obtained as iridescent free-standing films with high surface area. Through control of the reaction conditions, the color of the films can be varied across the entire visible spectrum. These are the first materials to combine mesoporosity with long-range chiral ordering that leads to photonic properties. Examples of possible applications of the materials are: lightweight reinforcement materials, low k dielectric materials, tunable reflective filters, adsorbents, stationary phases for chromatography of chiral or achiral substances, supports for catalysts (e.g., for asymmetric synthetic transformations), and as a template to generate other new porous materials (e.g., porous carbon or porous metals), preferably with chiral nematic structures.

Inorganic mesoporous materials with chiral nematic structures and preparation method thereof

A green approach for the development of nanocomposite materials comprising nanocrystalline cellulose (NCC) and appropriate vinyl polymers is conceived. The approach deals with the in-situ graft co-polymerization of hydrophobic vinyl monomers, such as vinyl acetate and methyl methacrylate, onto the NCC surface in an aqueous medium. The resulting material is significantly more hydrophobic and thermally stable than the starting NCC. The nanocomposite material can be suspended in appropriate solvents, dried and molded with other materials using conventional polymer processing techniques to develop yet new materials with new characteristics. These nanocomposites have wide ranging applications from industrial to medical use.

Growing community of inventors

Vancouver, Canada

Wadood Yasser Hamad