Sabic Global Technologies B.v.

Shpp Global Technologies B.v.

Viswanathan Kalyanaraman

Thomas Link Guggenheim

Thomas L Evans

Vandita Pai-Paranjape

David Winfield Woodruff

Albert Santo Stella

Norman Enoch Johnson

Hao Gu

Rahul Patil

William E Hollar

Zeljko Kuzeljevic

Devendra Bajaj

Zachary Anderson

Liping Zheng

Chiel Albertus Leenders

Bruke Jofore

William E Hollar, Jr

Dadasaheb V Patil

Hareesh Shamrao Deshpande

Nitin Vilas Tople

Elena Miloskovska

Brian Gray Price

Norimitsu Yamaguchi

Sasi Sethumadhavan Kannamkumarath

Raul Fernandez Cabello

Keith E Cox

Franciscus Maria Huijs

Kelly Leung

Tanzeela Raja

Ekrem Mehmet Morali

Kapil Inamdar

Paul Howson

Mitchell Reynolds

Donald E Iii Owens

Ceramic-polymer powders comprising a plurality of core-shell particles, where: each of the core-shell particles comprises a core and a shell around the core; the core comprises a ceramic selected from the group of ceramics consisting of: AlO, FeO, ZnO, ZrO, and SiO; and the shell comprises a polymer selected from the group of polymers consisting of: PC copolymers, polyetherimide (PEI), polyetherimide (PEI) copolymers, polyphenyl sulfone (PPSU), polyarylethersulfone (PAES), and poly ether sulfones (PES). In powder form, the core-shell particles are in a substantially dry powder form having a moisture content of less than 2% by weight.

Polymer-ceramic core-shell particle powders, and processes for making and articles comprising such powders

Fine polymer particles are prepared by dissolving a polycarbonate, a poly(arylene ether), or a poly(arylene ether sulfone), each in a specific solvent, to form a slurry, heating the slurry to a temperature greater than the solvent boiling point to form a homogeneous solution, cooling the solution to form a dispersion of fine particles, and isolating the fine particles. A volume-based distribution of the isolated fine particles has a median equivalent spherical diameter less than or equal to 125 micrometers.

Method of preparing polymer particles and polymer particles prepared thereby

Various aspects disclosed relate to hybrid nanoparticles embedded in non-magnetic microparticles. These materials can be used to directionally orient and impart an ordered structure to a variety of materials.

Magnetic nanoparticles embedded in polymer microparticles

A process for the manufacture of thermoplastic polymer particles include combining a first solution having a polyetherimide, a polycarbonate, or a combination thereof and an organic solvent with an aqueous solution including a surfactant, and agitating the resulting mixture using a shear force generating device operating at a preselected peripheral rotational speed to provide an emulsion. The emulsion is heated to remove the organic solvent and provide an aqueous polymer dispersion including the thermoplastic polymer particles.

Process for the manufacture of thermoplastic polymer particles, thermoplastic polymer particles prepared thereby, and articles prepared therefrom

A method of preparing polymer particles includes combining a polyetherimide and a solvent at a first temperature to provide a slurry, wherein the polyetherimide is not soluble in the solvent at the first temperature; heating the slurry to a second temperature and at a pressure effective to dissolve the polyetherimide in the solvent to provide a homogenous solution; cooling the homogenous solution to a third temperature to provide a dispersion including a plurality of polymer particles; and isolating the polymer particles. The polymer particles have a Dv90 particle size of less than or equal to 250 micrometers. Polymers powders prepared according to the method are also described herein, wherein the powder includes a plurality of semi-crystalline polymer particles having a Dv90 of less than or equal to 250 micrometers.

Provided are amorphous and at least partially crystalline polyetherimide compositions having a comparatively narrow particle size distribution and are particularly suited for additive manufacturing processes. The compositions comprise a population of polyetherimide particulates are characterized as having a zero-shear viscosity sufficiently low so as to achieve a coalescence of at least 0.5, and preferably of about 1.0, as characterized by the Frenkel model at a temperature less than 450&#xb0; C.

Polyetherimide powders for additive manufacturing

A method for making spherical polymer particles, the method including: providing a polymer solution including a polymer in an amount of less than 10% by weight, based on the total weight of the polymer solution, and an organic solvent; combining the polymer solution, deionized water, and a first surfactant to provide an emulsification composition having an organic solvent fraction of 0.60 or higher by volume; forming an emulsion from the emulsification composition; and adding the emulsion into receiving water maintained at a temperature above the boiling point of the organic solvent for a period sufficient to evaporate the organic solvent, wherein the adding and the evaporating are at a rate effective to form an aqueous slurry comprising spherical polymer particles having a Dv100 (volume-based diameter) of 10 micrometers or less, as measured by laser diffraction.

Emulsion method for the manufacture of ultra-fine spherical polymer particles

A polyimide-forming composition includes a particulate polyimide precursor composition having an average particle size of 0.1 to 100 micrometers wherein the polyimide precursor composition comprises a substituted or unsubstituted Cbisanhydride, and a substituted or unsubstituted divalent Cdiamine; an aqueous carrier; and a surfactant. A method of manufacturing an article including a polyimide includes the steps of forming a preform comprising the polyimide-forming composition; and heating the preform at a temperature and for a period of time effective to imidize the polyimide precursor composition and form the polyimide. An article prepared by the method, and a layer or coating including a polyimide and a surfactant are also described.

Polyimide-forming compositions, methods of manufacture, and articles prepared therefrom

A process for the manufacture of polycarbonate particles is disclosed herein. The process includes combining a first solution including a polycarbonate and a phosphorus-containing flame retardant or a flame retardant polycarbonate, and an organic solvent with a second solution including a surfactant and an aqueous solvent substantially immiscible with the organic solvent, under conditions of shear and temperature effective to provide an emulsion. At least a portion of the organic solvent is removed from the emulsion to provide an aqueous slurry having a plurality of particles, wherein the particles include the polycarbonate and the phosphorus-containing flame retardant or the flame retardant polycarbonate.

Process for the manufacture of flame retardant polycarbonate particles and flame retardant polycarbonate particles prepared thereby

A copolyimide includes the reaction product of an aromatic dianhydride component including a substituted or unsubstituted pyromellitic dianhydride or a functional derivative thereof and an aromatic bis(ether phthalic anhydride) or a functional derivative thereof, and an organic diamine component comprising a substituted or unsubstituted phenylene diamine and a diaminodiphenyl sulfone. Articles and compositions including the copolyimides and methods of manufacturing a polyimide film are also described.

High heat copolyimides, articles prepared therefrom, and methods of manufacturing copolyimide articles

A method for manufacturing a poly(imide) prepolymer powder includes combining a bisanhydride powder or organic diamine and a solvent comprising an alcohol, a water-soluble ketone or water to form a mixture, adding an organic diamine or bisanhydride powder to the mixture to form a poly(imide) prepolymer, and removing the solvent to provide the poly(imide) prepolymer powder. A method for manufacturing a poly(imide) prepolymer varnish includes combining a bisanhydride powder or organic diamine and a solvent comprising an alcohol, a water-soluble ketone or water to form a mixture, and adding an organic diamine or bisanhydride powder to the mixture to form a poly(imide) prepolymer. The method of manufacturing the varnish further includes at least one of adding an effective amount of a secondary or tertiary amine to solubilize the poly(imide) prepolymer powder, heating the mixture to a temperature effective to provide the varnish, or agitating the mixture to provide the varnish. The poly(imide) prepolymer powder and varnish can have a residual organic diamine content of less than or equal to 1000 ppm. A poly(imide) polymer prepared from the prepolymer powder or varnish is also disclosed.

Method for the manufacture of a poly(imide) prepolymer powder and varnish, poly(imide) prepolymer powder and varnish prepared thereby, and poly(imide) prepared therefrom

A method comprising: providing a powder composition including at least one ultrafine, spherical thermoplastic polymer powder having a glass transition temperature (Tg) of at least 150 degrees C.; and powder bed fusing the powder composition to form a three-dimensional article.

Powder bed fusing thermoplastic polymers

Disclosed herein is a method of preparing a polymer dispersion including combining a first solution with a second solution to provide an emulsion, and removing the first solvent from the emulsion to provide a dispersion including a plurality of polymer particles. The first solution includes a first solvent, a polyetherimide, a polycarbonate, or a combination of at least one of the foregoing, and optionally a nonionic surfactant. The second solution includes an aqueous solvent, and optionally a nonionic surfactant. The polymer particles have an average particle size (D50) of less than or equal to 20 micrometers. Also described are polyetherimide dispersions including a plurality of polyetherimide particles, wherein at least 90% of the particles have a particle size less than or equal to 14 micrometers, a nonionic surfactant, and an aqueous carrier.

Method of preparing a polymer dispersion and polymer dispersions prepared thereby

A method of making an article includes converting a first amorphous polymer to an at least partially crystalline polymeric powder composition and powder bed fusing the at least partially crystalline polymer powder composition to form a three-dimensional article including a second amorphous polymer.

Manufacturability of amorphous polymers in powder bed fusion processes

A process is disclosed for synthesis of a poly(amic acid), including reacting a dianhydride and a diamine in the presence of a tertiary amine, tertiary ammonium salt, tertiary ammonium hydroxide, secondary amine, secondary ammonium salt, secondary ammonium hydroxide, quaternary ammonium salt, quaternary ammonium hydroxide, ammonium hydroxide, or a combination comprising at least one of the foregoing, in water, at a temperature of 60 C to 180 C, or 60 C to 100 C, or 100 C to 180 C, under an inert atmosphere, with agitation, to produce an aqueous poly(amic acid).

Growing community of inventors

Newburgh, IN, United States of America

Viswanathan Kalyanaraman