United Technologies Corporation

Sikorsky Aircraft Corporation

Vincent F Millea

James P Cycon

Fred W Kohlhepp

Yuriy Gmirya

David H Hunter

Jules G Kish

Bruce D Hansen

Timothy A Krauss

Anthony George Chory

Harsh Vinayak

David A Binney

Lawrence Mark Zunski

Ralph D Costanzo

Michelle Consolini

Peter G Sanders

A split torque gearbox having multiple input shafts. Each input shaft is connected to two face gears. Each face gear is connected to two quill shafts, one is coaxially mounted and the second is not coaxially mounted. Of the two quill shafts, one is positioned on a first side of an output stage and a second quill shaft is located on a second side of the output stage and the quill shafts are connected thereto. The output stage is connected to a main shaft.

Split torque gearbox

A transmission system for a hybrid aircraft is driven by a plurality of driveshafts and drives a translational propulsion system. Each driveshaft is mounted to a pinion gear which mesh with an upper and lower counter-rotating gear. The upper and lower counter-rotating gears drive a respective upper and lower rotor shaft which powers a counter-rotating rotor system. A first angle is defined between a first and a second driveshaft while a second angle is defined between the second and a third driveshaft. The angle between the driveshafts are a whole number multiple of the formula: &thgr;&equals;(CP/R)*(180/&pgr;). By so angularly locating the driveshafts, proper meshing of the pinion gears and the upper and lower counter-rotating gears is assured and tolerances are less stringent as the support structure is effective designed around optimal location of the driveshafts for gear meshing rather than vice versa.

Transmission for a coaxial counter rotating rotor system

One embodiment of a coaxial transmission/center hub subassembly for a rotor assembly having ducted, coaxial counter-rotating rotors includes a single stage transmission, a transmission housing, and a center hub support structure that are structurally and functionally interactive. The transmission housing includes upper and lower standpipe housings secured in combination with a middle housing. The single stage transmission includes an input pinion gear rotatably mounted in combination with the middle housing, and upper and lower spiral bevel gears rotatably coupled in combination with the input pinion gear to provide counter-rotation thereof. The spiral bevel gears include integral rotor shafts, respectively, rotatably mounted in the standpipe housings. The hub support structure is configured for securement of the middle housing internally in combination therewith, with respective surfaces thereof in abutting engagement so that dynamic loads of the rotors and thermal loads are directly coupled into the hub support structure via the middle housing while bending moments of the rotors are canceled in the middle housing. The hub support structure has radially extending arms for mounting the coaxial transmission/center hub subassembly in fixed coaxial relation to an airframe structure and for coupling the dynamic and thermal loads to the airframe structure. External surfaces of the standpipe housings function as sliding surfaces for linear motion of swashplate subassemblies to minimize the separation between the rotors so that the airframe structure has a compact aerodynamic and structural envelope. The transmission housing is internally configured to provide a splash lubrication subsystem.

Coaxial transmission/center hub subassembly for a rotor assembly having

An integrated spline/cone seat subassembly for a rotor assembly that is design optimized to minimize the radial dimensions of the rotor shafts, the rotor shaft bearings, the transmission housing, and the swashplate subassemblies thereof. The integrated subassembly includes a rotor hub having a shaft aperture with a plurality of hub splines extend radially inwardly therefrom. The lower portion of each hub spline has an outwardly tapered portion that makes a predetermined angle with respect to the hub centerline. The integrated subassembly further includes a rotor shaft having a primary shaft portion of a first diameter, an end shaft portion having an intermediate second diameter less than the first diameter, and a conic transition portion that makes a predetermined angle with respect to the rotor shaft axis. The end shaft portion has a plurality of shaft splines extending radially outwardly therefrom that defines a third diameter that is equal to the first diameter. The hub and shaft splines are sized to accommodate the torque required by the rotor assembly and interleaved to provide a rotational interlock between the rotor hub and rotor shaft. The tapered portions of the hub splines abuttingly engage and are mechanically supported by the conic transition portion of the rotor shaft. The first diameter of the rotor shaft defines the radial dimensions of the rotor shafts, the rotor shaft bearings, the transmission housing, and the swashplate subassemblies of the rotor assembly.

Integrated spline/cone seat subassembly for a rotor assembly having

A drive train assembly for a rotor assembly having ducted, coaxial counter-rotating rotors includes a sprag clutch, an engine coupling subassembly, a transmission coupling subassembly, and a drive shaft mechanically interconnected at the ends thereof to the engine and transmission coupling subassemblies, respectively. The drive train assembly is design optimized to maximize the functional capability of the sprag clutch, the engine coupling subassembly including an external crown spline coupling, internal spline coupling combination that is mounted in combination with the sprag clutch so that loads transmitted through the external crown spline coupling react through the center of the sprag clutch. Further, the drive train assembly is design optimized to maximize allowable axial, angular, and/or parallel misalignments between the engine and the rotor assembly as a result of the mechanical interconnection of the drive shaft to the external crown spline coupling, internal spline coupling combination of the engine coupling subassembly and to the external crown spline coupling, gear spline coupling combination of the transmission coupling subassembly. The drive shaft is configured as a torque tube having inside and outside diameters sized to provide torsionally soft drive shaft such that the drive shaft functions as a torsional spring to isolate spline coupling teeth, the sprag clutch, transmission gearing, and the rotor assembly from vibratory torque generated by the engine.

Drive train assembly for a rotor assembly having ducted, coaxial

A progressive clutch includes a centrifugal clutch 10 attached to a drive shaft and inserted into a clutch housing assembly 16 to engage with clutch material 28 during low rpm operation. As the rpm of the input drive shaft 2 increases, the centrifugal force on pellets 32 overcomes the force of compression springs 34, and extension springs 40 pull a pin engagement assembly 30 towards the clutch housing assembly 16 thus engaging pins 38 into elongated holes 42 to provide positive drive from the drive shaft 2 to the driven shaft 21.

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Stratford, CT, United States of America

Vincent F Millea