Magic Leap, Inc.

Molecular Imprints, Inc.

The University of Texas System

Other

Vikramjit Singh

Frank Y Xu

Shuqiang Yang

Kang Luo

Michael Nevin Miller

Michael Anthony Klug

Christophe Peroz

Samarth Bhargava

Nai-Wen Pi

Chulwoo Oh

Victor Kai Liu

Brian T Schowengerdt

Kevin Messer

Mauro Melli

Xiaopei Deng

Pierre St Hilaire

Roy Matthew Patterson

Charles Scott Carden

Jeffrey Dean Schmulen

Michal Beau Dennison Vaughn

Ravi Kumar Komanduri

Robert D TeKolste

Jie Sun

Marlon Edward Menezes

Christopher John Fleckenstein

Eric C Browy

Joseph Christopher Sawicki

Neal Paul Ricks

Sidlgata V Sreenivasan

William Hudson Welch

Robert Dale Tekolste

Sharad D Bhagat

Jason A Schaefer

Satish Sadam

Thomas Mercier

Matthew S Shafran

Ryan Christiansen

Qizhen Xue

Matthew Grant Dixon

Kevin R Curtis

Fahri Yaras

David Carl Jurbergs

Zongxing Wang

Huihang Dong

Arturo Manuel Martinez, Jr

Xiao Li

Tasha Amit Mangaldas

Byung-Jin Choi

Chieh Chang

Evgeni Poliakov

Kristina Uhlendorf

Melanie Maputol West

Jarden E Krager

Ryan Jason Ong

Wendong Xing

Brandon Michael-James Born

Kristin Lee Wood

Kevin Richard Curtis

Matthew C Traub

Yingnan Liu

Emory D Carroll

Richard Haygood Crawford, Jr

K Brent Binkley

Christina Kay White

Atif Muzaffar Qureshi

Jennifer Elizabeth Porlier

Roy Patterson

Victorkai Liu

Mike Nevin Miller

Recesses are formed on a front side and a rear side of a waveguide. A solid porogen material is spun onto the front side and the rear side and fills the recesses. First front and rear cap layers are then formed on raised formations of the waveguide and on the solid porogen material. The entire structure is then heated and the solid porogen material decomposes to a porogen gas. The first front and rear cap layers are porous to allow the porogen gas to escape and air to enter into the recesses. The air maximizes a difference in refractive indices between the high-index transparent material of the waveguide and the air to promote reflection in the waveguide from interfaces between the waveguide and the air.

Air pocket structures for promoting total internal reflection in a waveguide

Waveguides comprising materials with refractive index greater than or equal to 1.8 and methods of patterning waveguides are disclosed. Patterned waveguides comprising materials with refractive index greater than or equal to 1.8 can be incorporated in display devices, such as, for example wearable display devices to project virtual images to a viewer. A waveguide may be transparent and may comprise a substrate comprising a first material having a first refractive index greater than about 2.0. Diffractive features may be formed, on the substrate, of a second material having a second refractive index that is lower than the first refractive index. A third material may be disposed over the diffractive features and may have a third refractive index that is higher than the second refractive index.

Waveguides with high index materials and methods of fabrication thereof

Very high refractive index (n>2.2) lightguide substrates enable the production of 70° field of view eyepieces with all three color primaries in a single eyepiece layer. Disclosed herein are viewing optics assembly architectures that make use of such eyepieces to reduce size and cost, simplifying manufacturing and assembly, and better-accommodating novel microdisplay designs.

Very high index eyepiece substrate-based viewing optics assembly architectures

A display device comprises a waveguide configured to guide light in a lateral direction parallel to an output surface of the waveguide. The waveguide is further configured to outcouple the guided light through the output surface. The display device additionally comprises a broadband adaptive lens assembly configured to incouple and to diffract therethrough the outcoupled light from the waveguide. The broadband adaptive lens assembly comprises a first waveplate lens comprising a liquid crystal (LC) layer arranged such that the waveplate lens has birefringence (Δn) that varies in a radially outward direction from a central region of the first waveplate lens and configured to diffract the outcoupled light at a diffraction efficiency greater than 90% within a wavelength range including at least 450 nm to 630 nm. The broadband adaptive lens assembly is configured to be selectively switched between a plurality of states having different optical powers.

Broadband adaptive lens assembly for augmented reality display

An augmented reality device includes a projector, projector optics optically coupled to the projector, and an eyepiece optically coupled to the projector optics. The eyepiece includes an eyepiece waveguide characterized by lateral dimensions and an optical path length difference as a function of one or more of the lateral dimensions.

Method and system for variable optical thickness waveguides for augmented reality devices

Methods and systems for manufacturing an optical waveguide include depositing an adhesion promoting layer on a substrate. Multiple curable resist droplets are dispensed on the adhesion promoting layer. The adhesion promoting layer is disposed between and contacts the substrate and the curable resist droplets. The curable resist droplets define an optical eyepiece layer such that a zero residual layer thickness (RLT) region of the optical eyepiece layer is free of the curable resist droplets. The optical eyepiece layer is incised from the substrate to form the optical waveguide.

Eyepiece assembly adhesion using a zero residual layer region

Blazed diffraction gratings provide optical elements in head-mounted display systems to, e.g., incouple light into or out-couple light out of a waveguide. These blazed diffraction gratings may be configured to have reduced polarization sensitivity. Such gratings may, for example, incouple or outcouple light of different polarizations with similar level of efficiency. The blazed diffraction gratings and waveguides may be formed in a high refractive index substrate such as lithium niobate. In some implementations, the blazed diffraction gratings may include diffractive features having a feature height of 40 nm to 120 nm, for example, 80 nm. The diffractive features may be etched into the high index substrate, e.g., lithium niobate.

Display device having diffraction gratings with reduced polarization sensitivity

An apparatus including a set of three illumination sources disposed in a first plane. Each of the set of three illumination sources is disposed at a position in the first plane offset from others of the set of three illumination sources by 120 degrees measured in polar coordinates. The apparatus also includes a set of three waveguide layers disposed adjacent the set of three illumination sources. Each of the set of three waveguide layers includes an incoupling diffractive element disposed at a lateral position offset by 180 degrees from a corresponding illumination source of the set of three illumination sources.

Illumination layout for compact projection system

A method of fabricating a blazed diffraction grating comprises providing a master template substrate and imprinting periodically repeating lines on the master template substrate in a plurality of master template regions. In some embodiments, the periodically repeating lines in different ones of the master template regions extend in different directions. The method additionally comprises using at least one of the master template regions as a master template to imprint at least one blazed diffraction grating pattern on a grating substrate. In some embodiments, the method further comprises coating the periodically repeating lines with a material having a greater hardness than the material that forms the lines.

Method of fabricating diffraction gratings

Plasma etching processes for forming patterns in high refractive index glass substrates, such as for use as waveguides, are provided herein. The substrates may be formed of glass having a refractive index of greater than or equal to about 1.65 and having less than about 50 wt % SiO. The plasma etching processes may include both chemical and physical etching components. In some embodiments, the plasma etching processes can include forming a patterned mask layer on at least a portion of the high refractive index glass substrate and exposing the mask layer and high refractive index glass substrate to a plasma to remove high refractive index glass from the exposed portions of the substrate. Any remaining mask layer is subsequently removed from the high refractive index glass substrate. The removal of the glass forms a desired patterned structure, such as a diffractive grating, in the high refractive index glass substrate.

Patterning of high refractive index glasses by plasma etching

An optical device includes a liquid crystal layer having a first plurality of liquid crystal molecules arranged in a first pattern and a second plurality of liquid crystal molecules arranged in a second pattern. The first and the second pattern are separated from each other by a distance of about 20 nm to about 100 nm along a longitudinal or a transverse axis of the liquid crystal layer. The first and the second plurality of liquid crystal molecules are configured as first and second grating structures that can redirect light of visible or infrared wavelengths.

Liquid crystal diffractive devices with nano-scale pattern and methods of manufacturing the same

An imprint lithography method of configuring an optical layer includes selecting one or more parameters of a nanolayer to be applied to a substrate for changing an effective refractive index of the substrate and imprinting the nanolayer on the substrate to change the effective refractive index of the substrate such that a relative amount of light transmittable through the substrate is changed by a selected amount.

Configuring optical layers in imprint lithography processes

Architectures are provided for selectively incoupling one or more streams of light from a multiplexed light stream into a waveguide. The multiplexed light stream can have light with different characteristics (e.g., different wavelengths and/or different polarizations). The waveguide can comprise in-coupling elements that can selectively couple one or more streams of light from the multiplexed light stream into the waveguide while transmitting one or more other streams of light from the multiplexed light stream.

Display system with optical elements for in-coupling multiplexed light streams

A method of fabricating an optical element includes providing a substrate, forming a castable material coupled to the substrate, and casting the castable material using a mold. The method also includes curing the castable material and removing the mold. The optical element comprises a planar region and a clear aperture adjacent the planar region and characterized by an optical power.

Method and system for integration of refractive optics with a diffractive eyepiece waveguide display

The disclosure describes an improved drop-on-demand, controlled volume technique for dispensing resist onto a substrate, which is then imprinted to create a patterned optical device suitable for use in optical applications such as augmented reality and/or mixed reality systems. The technique enables the dispensation of drops of resist at precise locations on the substrate, with precisely controlled drop volume corresponding to an imprint template having different zones associated with different total resist volumes. Controlled drop size and placement also provides for substantially less variation in residual layer thickness across the surface of the substrate after imprinting, compared to previously available techniques. The technique employs resist having a refractive index closer to that of the substrate index, reducing optical artifacts in the device. To ensure reliable dispensing of the higher index and higher viscosity resist in smaller drop sizes, the dispensing system can continuously circulate the resist.

Surface relief waveguides with high refractive index resist

Growing community of inventors

Pflugerville, TX, United States of America

Vikramjit Singh