Cummins Emission Solutions Inc.

Vikram Sundararajan

Joe V Hill

Stephen M Holl

Jinqian Gong

Daniel D Wilhelm

Masoud Ziabakhsh Deilami

Kerang Wang

Kern Lik Tan

Todd A Corbet

Deepu Chandy

Vinayak Mandavkar

Vijay Ramchandra Kadam

Hemant Sindkar

Patrick E Conlon

Catherine Alviz-Radi

Randal D Watts

A system, method, and apparatus for sensor tampering detection are provided. An aftertreatment system comprises a first leg comprising a first Selective Catalytic Reduction (SCR) system, a first doser, and a first NOx sensor, a second leg comprising a second SCR system, a second doser, and a second NOx sensor, and a controller. The controller determines satisfaction of enabling conditions. The controller doses reductant to the first and second SCR systems. The controller determines NOx values of the first SCR system and the second SCR system. The controller adjust the dosing of the first SCR system for a time period. The controller measures NOx values of the first SCR system and the second SCR system. The controller determines a difference between the third and first NOx values and a difference between the fourth and second NOx values. The controller generates an indication regarding whether the first NOx sensor is displaced.

Systems and methods for sensor tampering detection

A controller for controlling regeneration in an aftertreatment system comprising a first leg and a second leg is configured to: determine whether regeneration is permitted by the engine based on engine operating parameters; in response to regeneration being permitted, determine whether regeneration is required in at least one of the first leg or the second leg based on operating parameters of the first leg and the second leg, and whether regeneration is inhibited in either the first leg or the second leg; and in response to determining that (i) regeneration is required in at least one of the first or second leg, and (ii) regeneration is not inhibited in either the first or the second leg, cause insertion of hydrocarbons into the engine to thereby increase the temperature of the exhaust gas to a target temperature and cause regeneration in each of the first and second leg.

Systems and methods for controlling regeneration of aftertreatment systems including multiple legs

A reductant dosing system includes: an injector; a fixed displacement pump in fluid communication with the injector; a reductant source in fluid communication with the fixed displacement pump; a pressure sensor assembly configured to detect a pressure of reductant in the reductant dosing system; and a controller communicatively coupled to the fixed displacement pump and to the pressure sensor assembly, wherein the controller is configured to calculate a flow rate of the fixed displacement pump based on at least a calibration value determined based on data received from the pressure sensor assembly.

Reductant dosing system with calibration value determined based on data from pressure sensor assembly and method of calibrating a reductant dosing system

An aftertreatment system comprises a SCR system, a reductant injector operatively coupled to the SCR system, and a reductant insertion assembly operatively coupled to the reductant injector. The reductant insertion assembly comprises a pump configured to pump the reductant through the reductant injector. A controller is operatively coupled to the reductant insertion assembly and configured to receive predetermined calibration values of the pump corresponding to delivery of a reductant by the pump through a calibration injector. The controller determines a desired flow rate value of the reductant into the SCR system. The controller determines an insertion time of the reductant injector for delivering the reductant through the reductant injector based on the desired flow rate value, a pump operating parameter value of the pump and the predetermined calibration values, and activates the reductant injector for the insertion time.

Systems and methods for increasing reductant insertion accuracy

A controller configured to be operatively coupled to a reductant insertion assembly comprising a first pump for inserting a reductant into a selective catalytic reduction system, is programmed to set an insertion interval timer for the first insertion interval in response to receiving a first insertion command. The controller starts the insertion interval timer, records an elapsed time period from the start of the insertion interval timer, and activates the first pump when the timer starts. The controller receives a second insertion command comprising information for activating the first pump for a second duty cycle for second insertion intervals different than the first insertion interval. If the second insertion interval is smaller than the recorded elapsed time period, the insertion interval timer is set for the second insertion interval, the insertion interval timer is started, and if not already activated, the first pump is activated for the second duty cycle.

Systems and methods for controlling piston pumps

An assembly for reductant dosing error correction in an exhaust aftertreatment system includes an injector comprising a reductant insertion conduit; a pump configured to advance a quantity of dosed fluid reductant from a reductant source; a reductant source outlet defined by the reductant source and configured to release the quantity of dosed fluid reductant into the reductant insertion conduit; a pressurized reductant receiving chamber defining a pressurized reductant receiver inlet; a reductant insertion pressure sensor; and a doser comprising a controller. The controller of the doser is configured to, based on a first actual pressure of the reductant, calculate a second target flow rate for a second injection event subsequent to a first injection event and control a quantity of dosed fluid reductant released during the second injection event based on the second target flow rate.

Reductant dosing quantity correction based on accumulated error during reductant insertion

A controller includes a switching delay circuit structured to determine an open delay time and a close delay time for a reductant injector, each based on battery voltage and reductant injector coil temperature. A dosing circuit is structured to determine an open time that the armature pin must be in the fully open position so as to cause the injector to inject a first quantity of reductant. An actuation time is determined based on each of the open time, the open delay time, and the close delay time. The actuation time relates to a time that the coil must be energized so as to cause the injector to inject the first quantity of reductant. A switching command signal is transmitted to the injector to energize the coil for the calculated actuation time so as to cause the injector to inject the first quantity of reductant into an exhaust gas stream.

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Columbus, IN, United States of America

Vikram Sundararajan