Globalfoundries Inc.

International Business Machines Corporation

Vikas Kumar Kaushal

Vibhor Jain

Marwan H Khater

Renata A Camillo-Castillo

David Louis Harame

Anthony K Stamper

Qizhi Liu

Peng Cheng

James William Adkisson

John Joseph Pekarik

Peter B Gray

Device structures, fabrication methods, and design structures for a bipolar junction transistor. A trench isolation region is formed in a substrate. The trench isolation region is coextensive with a collector in the substrate. A base layer is formed on the collector and on a first portion of the trench isolation region. A dielectric layer is formed on the base layer and on a second portion of the trench isolation region peripheral to the base layer. After the dielectric layer is formed, the trench isolation region is at least partially removed to define an air gap beneath the dielectric layer and the base layer.

Bipolar junction transistors with an air gap in the shallow trench isolation

Device structures for a bipolar junction transistor. A layer is formed on a top surface of a substrate. A trench is formed in the layer and has a plurality of sidewalls with a width between an opposite pair of the sidewalls that varies with increasing distance from the top surface of the substrate. A collector pedestal of the bipolar junction transistor is formed in the trench.

Profile control over a collector of a bipolar junction transistor

Fabrication methods for a device structure and device structures. A trench isolation region is formed that bounds an active device region of a semiconductor substrate. A first semiconductor layer is formed on the active device region and on the trench isolation region. A first airgap is formed between the first semiconductor layer and the active device region. A second airgap is formed between the first semiconductor layer and the trench isolation region. The first airgap extends into the active device region such that the height of the first airgap is greater than the height of the second airgap.

Heterojunction bipolar transistor with improved performance and breakdown voltage

Embodiments of the present invention include a method for forming a semiconductor emitter and the resulting structure. The invention comprises forming an epitaxial base layer on a semiconductor substrate. A dielectric layer is deposited over the epitaxial base layer. An opening is etched in a portion of the dielectric layer exposing a portion of the epitaxial base layer and a spacer is deposited along the sidewall of the opening. The emitter is grown from the epitaxial base layer to overlap the top surface of the spacer and a portion of the dielectric layer. The single crystal emitter is formed without a mask and without the requirement of subsequent patterning processes.

Method of forming a bipolar transistor with maskless self-aligned emitter

Device structures and fabrication methods for a bipolar junction transistor. A layer is formed on a top surface of a substrate. A trench is formed in the layer and has a plurality of sidewalls with a width between an opposite pair of the sidewalls that varies with increasing distance from the top surface of the substrate. A collector pedestal of the bipolar junction transistor is formed in the trench.

Fabrication methods, device structures, and design structures for a bipolar junction transistor. A dielectric structure is formed that is coextensive with a single crystal semiconductor material of a substrate in an active device region. A semiconductor layer is formed that includes a single crystal section coupled with the active device region. The semiconductor layer has an edge that overlaps with a top surface of the dielectric structure. An intrinsic base layer is formed on the semiconductor layer.

Methods of fabricating bipolar junction transistors with reduced epitaxial base facets effect for low parasitic collector-base capacitance

Fabrication methods, device structures, and design structures for a heterojunction bipolar transistor. A collector is formed in a semiconductor substrate, an intrinsic base is formed on the semiconductor substrate, and an extrinsic base is formed on the intrinsic base. An airgap is located vertically between the extrinsic base and the collector. A contact surface is located adjacent to the airgap. The contact surface is coupled with the collector. A spacer is located laterally between the airgap and the subcollector contact surface.

Heterojunction bipolar transistors with an airgap between the extrinsic base and collector

Fabrication methods, device structures, and design structures for a heterojunction bipolar transistor. A trench isolation region and a collector are formed in a semiconductor substrate. The collector is coextensive with the trench isolation region. A first semiconductor layer is formed that includes a of single crystal section disposed on the collector and on the trench isolation region. A second semiconductor layer is formed that includes a single crystal section disposed on the single crystal section of the first semiconductor layer and that has an outer edge that overlies the trench isolation region. The section of the first semiconductor layer has a second width greater than a first width of the collector. The section of the second semiconductor layer has a third width greater than the second width. A cavity extends laterally from the outer edge of section of the second semiconductor layer to the section of the first semiconductor layer.

Heterojunction bipolar transistors with reduced parasitic capacitance

Disclosed are devices and methods of forming the devices wherein pair(s) of first openings are formed through a dielectric layer and a first semiconductor layer into a substrate and, within the substrate, the first openings of each pair are expanded laterally and merged to form a corresponding trench. Dielectric material is deposited, filling the upper portions of the first openings and creating trench isolation region(s). A second semiconductor layer is deposited and second opening(s) are formed through the second semiconductor and dielectric layers, exposing monocrystalline portion(s) of the first semiconductor layer between the each pair of first openings. A third semiconductor layer is epitaxially deposited with a polycrystalline section on the second semiconductor layer and monocrystalline section(s) on the exposed monocrystalline portion(s) of the first semiconductor layer. A crystallization anneal is performed and a device (e.g., a bipolar device) is formed incorporating the resulting monocrystalline second and third semiconductor layers.

Semiconductor device and method of forming the device by forming monocrystalline semiconductor layers on a dielectric layer over isolation regions

Disclosed are bipolar devices, which incorporate an entirely monocrystalline link-up region between the intrinsic and extrinsic base layers, and methods of forming the devices. In the methods, a selective epitaxial deposition process grows monocrystalline semiconductor material for the extrinsic base layer on an exposed edge portion of a monocrystalline section of an intrinsic base layer. This deposition process is continued to intentionally overgrow the monocrystalline semiconductor material until it grows laterally and essentially covers a dielectric landing pad on a center portion of that same monocrystalline section of the intrinsic base layer. Subsequently, an opening is formed through the extrinsic base layer to the dielectric landing pad and the dielectric landing pad is selectively removed, thereby exposing monocrystalline surfaces only of the intrinsic and extrinsic base layers. A semiconductor layer is then formed by epitaxial deposition on the exposed monocrystalline surfaces, thereby forming the entirely monocrystalline link-up region.

Bipolar device having a monocrystalline semiconductor intrinsic base to extrinsic base link-up region

A bipolar device with an entirely monocrystalline intrinsic base to extrinsic base link-up region. To form the device, a first extrinsic base layer, which is amorphous or polycrystalline, is deposited such that it contacts an edge portion of a monocrystalline section of an intrinsic base layer through an opening in a dielectric layer. A second extrinsic base layer is deposited on the first. An anneal is performed, either before or after deposition of the second extrinsic base layer, so that the extrinsic base layers are monocrystalline. An opening is formed through the extrinsic base layers to a dielectric landing pad aligned above a center portion of the monocrystalline section of the intrinsic base layer. The dielectric landing pad is removed and a semiconductor layer is grown epitaxially on exposed monocrystalline surfaces of the extrinsic and intrinsic base layers, thereby forming the entirely monocrystalline intrinsic base to extrinsic base link-up region.

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Essex Junction, VT, United States of America

Vikas Kumar Kaushal