Lexmark International, Inc.

Vernon Wayne Ulrich

Jarrett Clark Gayne

Scott Richard Castle

David Starling MacMillan

Ronald Lloyd Roe

Johnny Dale Massie, Ii

Ligia Aura Bejat

Bhaskar Gopalanarayanan

A toner layer regulating system for an electrophotographic image forming apparatus includes a toner carrier; a toner regulating member (e.g., doctor blade) disposed proximate the toner carrier, with the toner regulating member having a first surface disposed toward the toner carrier and forming a nip with the toner carrier. The toner regulating member comprise a flexible metallic substrate and a metallic coating on the first surface in an area thereof forming the nip. The coating on the toner regulating member comprises a material selected from the group consisting of molybdenum, tungsten carbide, and alloys thereof. The coating may be substantially homogeneous and/or have a thickness of not more than 30 um. The coating may have a relatively smooth surface roughness of &#x2266;2.0 um Ra.

Toner regulating system having toner regulating member with metallic coating on flexible substrate

A toner layer regulating system for an electrophotographic image forming apparatus includes a toner carrier; a toner regulating member supported in cantilevered fashion against the toner carrier so as to form a toner nip therebetween comprising a flexible metallic substrate having a coating covering at least an area forming the nip; wherein the coating comprises at least a matrix of a base polymer and a plurality of fine particles having a particle size of 0.1 microns to thirty microns; wherein the coating has a thickness of approximately one hundred fifty microns or less; wherein the coating has a surface roughness in the range of 0.15 to 1.5 microns Ra and in the range of 1 to 15 microns Rz. A carrier stratum may be disposed between the coating and the substrate, and the coating may be single layer or have a plurality of layers.

Electrophotographic toner regulating member with polymer coating having surface roughness modified by fine particles

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Versailles, KY, United States of America

Vernon Wayne Ulrich