General Electric Company

Vernon B Honsinger

Russell E Tompkins

A high efficiency permanent magnet AC machine comprises a permanent magnet rotor mounted for rotation within a stator excited by alternating current. The rotor is formed of a cylindrical core of unitary laminations into which a squirrel cage winding is embedded. Current is induced in the winding to provide sufficient torque to accelerate the rotor from rest. Magnetic members are secured through the rotor core such that an even number of radial magnetic member segments each extend parallel to a respective quadrature machine axis. The magnetic members each generate magnetic flux which is directed parallel to a respective direct axis and perpendicular to a respective quadrature axis of the machine. As the rotor accelerates to synchronous speed, rotor flux interacts with stator flux causing the rotor to synchronize with the rotating stator field, thus allowing the machine to achieve synchronous machine performance.

High efficiency, low cost permanent magnet AC machine

A rotor for a self-starting permanent magnet AC motor is comprised of a permanent magnet disk mounted on a shaft of non-magnetic material. The magnet has a direction of magnetization parallel to the axis of the shaft resulting in two poles, one on each face of the magnet. Two disks of current carrying material are mounted on the shaft on either side of the magnet to act as starting coils. Pole pieces are mounted on the shaft and surround the starting disks. Claw-like projections spaced about and extending from the periphery of the pole pieces extend inwardly over the periphery of the magnet and starting disks. The claw-like projections from each pole piece are interlaced forming rotor poles of alternating polarity.

Rotor for a permanent magnet AC motor

A rotor is fabricated of a plurality of strips of thin amorphous metal wound side by side into adjacent coils about an axis, the flat sides of the strips being parallel to the axis. The rotor material is annealed to increase its coercive force to a value which may be up to 100 oersteds, rendering the rotor useful in a hysteresis type motor.

Amorphous metal hysteresis motor

Liquid amorphous metal alloy is manufactured into shaped laminations ready for assembly in an inductive component in one process. The rotating chill surface to which the melt is delivered has high thermal conductivity metal in a pattern corresponding to the shaped lamination and is surrounded by thermally insulating material. Melt coming in contact with the high thermal conductivity metal becomes amorphous and that contacting the thermally insulating areas cools more slowly and becomes crystalline. The brittle crystalline scrap is broken away from the strip of laminations and is collected and recycled to the melt.

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Ballston Lake, NY, United States of America

Vernon B Honsinger