Caterpillar Inc.

Venkata Dandibhotla

Yanchai Zhang

Evan Earl Jacobson

Zhijun Cai

Koti Ratnam Padarthy

Kyle B Walton

John James Krone

Xuefei Hu

Zhaoxu Dong

Richard A Carpenter

Maurice J Dust

Vijay Janardhan

Baoyang Deng

Jason Weber

Derek Paul Kamp

A fluid degradation monitoring system may detect a replacement of a fluid of a machine. The fluid degradation monitoring system may determine, after detecting the replacement of the fluid, a first degradation estimate of the fluid using a first technique based on characteristics relating to an operation of the machine. The fluid degradation monitoring system may detect a transition in a value of a dielectric constant of the fluid from a first phase to a second phase. The fluid degradation monitoring system may determine, after detecting the transition in the value of the dielectric constant, a second degradation estimate of the fluid using a second technique based on characteristics relating to the fluid.

Systems and methods for remaining useful life prediction of a fluid

A hydraulic fracturing system includes an engine, transmission, and hydraulic fracturing pump. A driveshaft is coupled between the transmission and the hydraulic fracturing pump to transfer torque from the engine to the hydraulic fracturing pump. The hydraulic fracturing system also includes an advisory system including a display, a memory storing fuel consumption data and component durability data, and a controller. The controller is programmed to receive pump flow and pressure settings, identify an optimal transmission gear based on the pump flow and pressure settings, the fuel consumption data and the component durability data, and cause the optimal transmission gear to be displayed on the display.

Hydraulic fracturing system and method for optimizing operation thereof

A system and method for activating on a user interface an indicator of a condition of a lubricant in a machine module. The system may comprise a controller and a user interface. The controller may be configured to, for each of a first time window and a second time window: receive a plurality of lubricant characteristics and measured lubricant temperatures, calculate an adjusted lubricant characteristic, and determine a slope based on the plurality of adjusted lubricant characteristics. The controller may further determine a change in slope, and generate a signal to activate the indicator on the user interface based on the change in slope, wherein, if the change in slope exceeds a threshold, the indicator is a lubricant changed indicator.

Lubricant health detection system

A pump monitoring and notification system for a hydraulic pump includes a transmission speed sensor and a controller. The transmission speed sensor is associated with a transmission connected to the pump to determine an output speed of the transmission. The controller is configured to access a transmission threshold, access a time threshold, and determine a rotational speed of the transmission based upon the transmission speed sensor. The controller is further configured to determine a variation in rotational speed of the transmission based upon the rotational speed, compare the variation in rotational speed of the transmission to the transmission threshold, and generate an alert signal when the variation in rotational speed of the transmission exceeds the transmission threshold for a time period exceeding the time threshold.

Pump monitoring and notification system

A method for detecting a leak in a pump comprises: monitoring discharge pressure time domain signals of the pump; monitoring piston position time domain signals for each piston of a plurality of pistons; filtering the monitored discharge pressure time domain signals and the monitored piston position time domain signals of each piston of the plurality of pistons via a band pass filter; determining, at each pump revolution for each piston, a sum of product of the filtered discharge pressure time domain signals and the filtered piston position time domain signals; determine, at each pump revolution for each piston, an absolute value of each sum; determining, at each pump revolution, a largest absolute value of the determined absolute values; determining a corresponding piston of the plurality of pistons associated with the largest absolute value; and determining a cylinder of the pump associated with the determined corresponding piston as leaking.

System for detecting failure location in a pump

A method for automatic tuning of a reference model for a fracking rig pump is provided. The method includes determining, at a processor connected to a fracking rig pump, a current choke area associated with the fracking rig pump based upon at least a maximum power and a maximum pressure obtained from the fracking rig pump for a pump speed of the fracking rig pump, obtaining a pump power and a pump pressure for the current choke area based upon at least a reference model for the fracking rig pump stored in a memory device coupled to the processor, determining a pressure difference between the maximum pressure obtained from the fracking rig pump and the pump pressure, determining a power difference between the maximum power obtained from the fracking rig pump and the pump power obtained from the reference model, and providing an updated choke area to the reference model.

System and method for automatic tuning of reference model for fracking rig pump

A hydraulic fracturing system with pump failure detection includes an engine, transmission, hydraulic fracturing pump and a driveshaft coupled between the transmission and the hydraulic fracturing pump to transfer torque from the engine to the hydraulic fracturing pump. A torque sensor is positioned and configured to measure torque acting on the driveshaft, with the torque sensor generating torque measurement data. A controller is programmed to analyze the torque measurement data and identify a pump failure mode based on the torque measurement data.

Hydraulic fracturing system and method for detecting pump failure of same

A system for detecting leakage in a pump includes a first pressure sensor, a second pressure sensor, multiple third pressure sensors, and a controller. The first pressure sensor is configured to output a pressure value associated with a suction manifold of the pump. The second pressure sensor is configured to output a pressure value associated with a discharge manifold of the pump. The third pressure sensors are configured to output a pressure value associated with the cylinders of the pump. The controller is disposed in communication with the first pressure sensor, the second pressure sensor, and the third pressure sensors. The controller is configured to determine amplitude of a leak, and a location of the leak in the pump on the basis of pressure values received from the first pressure sensor, the second pressure sensor, and the third pressure sensors.

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Peoria, IL, United States of America

Venkata Dandibhotla