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Institut Elektrosvarki Imeni E. O. Patona Akademii Nauk Ussr

Institut Elektrosvarki Imeni E.o. Patona Akademit Nauk Ukrainskoi Ssr

Institute Elektrosvarki Imeni E.o. Patona Akademii Nauk Ukrainskoi Ssr

Institute Electrosvarki Im. Patona

Valery G Krivenko

Sergei I Kuchuk-Yatsenko

Vasily A Sakharnov

Mikhail V Bogorsky

Vladimir K Lebedev

Vitaly T Cherednichok

Ivan L Lazebny

Fedor K Porkhun

Ivan K Golomovzjuk

Daniil I Belyaev

Sergei M Samotryasov

Alexei I Gorishnyakov

Vadim J Ignatenko

Petr V Kuznetsov

Boris A Galyan

Nikolai V Podola

Boris A Galian

Vadim P Krivonos

Grigory B Asoyants

Alexandr I Kulesh

Stanislav D Dobrovolsky

Igor A Genis

Vladimir S Kachinsky

Sergei I Golovchenko

Boris L Chev

Vladimir J Bogatyrev

Anatoly A Toldin

Viktor V Jumatov

Anatoly P Nizov

Method for pressure welding of parts heated with an arc moving in

Machine for pressure welding workpieces heated with arc moving in

A welding complex in accordance with the invention comprises a machine for resistance butt welding, means for supporting the end part of the pipeline and holding means including a platform reciprocable axially of the pipeline and a plate with a device for carrying the pipe section to be welded, rotatable by a drive between the positions of loading a pipe section and aligning it with the pipeline. For loading the holding means with the plate rotated into the loading position, by longitudinally displacing a pipe section from the accumulator, the latter is arranged alongside the platform, so that the pipe section it delivers extends at an acute angle relative to the end of the pipeline.

Welding complex

The disclosed process includes the steps of and upsetting the flashing parts being welded. The flashing is conducted with concurrent measurement of useful electric power and an electric parameter of the flashing process which is related to the power by a function which maximizes the useful power at a predetermined value of said electric parameter. Then the value and sign of the power and parameter increments are determined within one and the same period of time. The parts are brought closer together up to the moment when the ratio of the power and parameter increments reverses ints sign. Then the parts begin to be separated up to the moment when the value of said ratio reaches the preset value selected to suit the welding circuit resistance and the cross sectional area of the welded parts.

Method for controlling a flash-butt resistance welding process

A flash-butt resistance welding process including a flashing of parts being welded and their upsetting. The direction of speed of motion of the parts during flashing is changed by converging and diverging them. The parts being welded are converged up to the moment when the total resistance of elementary contacts arising between the flashed surfaces of the parts becomes equal to 0.4-0.5 of the short-circuit impedance of the welding machine. Then the parts are diverged up to the moment when the summary resistance of elementary contacts reaches 1.4-1.6 of the short-circuit impedance of the welding machine.

Flash-butt resistance welding process

Control device for flash-butt resistance welding machine

The arrangement comprises a body constructed in the form of a grip clamp arable from the vertical axis of a workpiece, and having two jaws coupled with each other in the upper portion thereof by a clamping cylinder. The arrangement further comprises cutters for deburring, and a mechanism for pressing said cutters to the workpiece surface. The cutters are mounted in the lower portion of the jaws so that cutting edges thereof form a profile of the workpiece cross-section. The cuttes disposed on the same jaw are pivotally connected with each other. The mechanism for pressing the cutters is constructed in the form of a system of hydraulic cylinders mounted on the jaws in symmetrical relationship relative to the vertical axis of the body. Said hydraulic cylinders are provided with rods operatively connected to corresponding cutters.

Arrangement for removing burrs in butt resistance welding of workpieces

Disclosed are welding current pick-ups which are switched into welding circuits. Outputs of these pick-ups are connected to inputs of a logical coincidence unit having its output connected to a control input of a welding program control unit whose output is connected with a drive adapted for moving the workpieces being welded.

Program control device for controlling flash butt welding process

A method consists in that the workpieces to be welded together are at first continuously moved towards each other with the welding current on and the ends of the workpieces are fused, the thermal state of the ends being monitored in terms of current, or of power, or of fusion time, or of length of the fused portion. After any of said variables has reached a preselected value which corresponds to the predetermined heating of the contact region, oscillatory movements are superimposed on the movement of one of the workpieces being welded towards the other and the fusion process is carried out till upsetting.

Method of resistance flash butt welding

A device for controlling a butt welding machine includes a pressure equalizing hydraulic slide valve connected to a manifold between the rod space of a clamping hydraulic cylinder and a reversible hydraulic slide valve coupled to both the delivery and drain manifolds of a hydraulic fluid supply system. Upon upsetting, the rod space communicates through the pressure equalizing hydraulic slide valve with the drain manifold, providing the same pressure above and beneath the piston and releasing a part of the clamping force. Provision is made for a programmed control unit or timer for energizing electromagnets adapted for switching the pressure equalizing hydraulic slide valve and a follow-up or tracking slide valve of a hydraulic drive adapted for carrying welded parts.

Device for controlling butt welding machine

The invention relates to a device for welding workpieces that have a large cross-sectional area, as well as for cases of high welding power requirements. The device in accordance with the invention comprises a mechanism for continuously displacing the workpieces being welded with a controlled drive, a mechanism for imparting to the workpieces additional reciprocating motion, a welding transformer, and a means for controlling the speed of the drive. The drive speed control means includes a welding-current pulse shaper coupled to the output of a current transformer, the latter being included in the primary circuit of the welding transformer and a welding-current pulse-length setter. The latter and the output of the pulse shaper are coupled to a comparator, the output whereof is coupled to the drive control circuit. In the course of flasing of the butt ends of the workpieces being welded, the welding-current pulse length is measured during each reciprocation period, and, depending on the error signal furnished by the comparator, the speed of continuous displacement of the workpieces being welded is adjusted.

Device for controlling the process of flash-butt welding

The base of the apparatus has the form of a claw clamp with two grips for gripping a rail that are kinematically linked with a clamping cylinder. The apparatus incorporates an upper cutter and side cutters, mounted so that, with the claw clamp closed, the cutting edges of the cutters form an outline embracing the cross-sectional perimeter of the rail. Each side cutter is hinged to the respective grip and mounted thereon for a displacement parallel to the axis of symmetry of the outline formed by the cutting edges of the cutters. The upper cutter is kinematically linked with the rod of the clamping cylinder via a clearance take-up mechanism which provides for lifting the upper cutter and the side cutters hinged thereto to engage the side cutters with the rail foot underside.

Apparatus for removing flash from resistance butt-weld joints in rails

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Kyiv, Ukraine

Valery G Krivenko