Align Technology, Inc.

Vadim Matov

Jihua Cheng

Fuming Wu

John Y Morton

Eric E Kuo

Ryan Kimura

Bastien Pesenti

Heng Cao

Chunhua Li

Jon F Moss

Avi Kopelman

Srinivas Kaza

Allen R Boronkay

Yaser Shanjani

Roman A Roschin

Peter Webber

Bruce Cam

Igor Kvasov

Ali Kakavand

Kenji Tan

Sergei Brodsky

Crystal Tjhia

Jeeyoung Choi

Alexander Beliaev

Petr Ushanov

Rene M Sterental

Artem Borovinskih

Jennifer C Chen

Anton Spiridonov

Anatoliy Boltunov

Olga Matusevich

Pavel Agapov

Juan Carlos Alvarez

Larry Lai

Yuri Syrov

Ping Tang

Manlio Fabio Valdivieso Casique

Woncheol Choi

Igor Faradjev

Jun Sato

Ian Kitching

Jennifer P Chen

Tzishing Jesse Lim

Anton Terekhov

Konstantin Tenzin

Sergey Geyn

Alexey Vishnevskiy

Reza Shirazi Aghjari

Eric Yau

Carlos Alvarez

Iman Shojaei

Michael Zakharevich

Jihua (Michael) Cheng

Jenghuei Gene Luong

John Moss

Jenghuei Gene Loung

Roman Roschin

Systems and methods for fabricating dental appliances are provided. In some embodiments, a method includes determining an appliance geometry for a dental appliance, where the appliance geometry includes a first region representing a first shell portion having a first set of cavities configured to receive one or more first teeth at a first side of a dental arch of a patient, a second region representing a second shell portion having a second set of cavities configured to receive one or more second teeth at a second side of the dental arch, and a third region representing an integrally formed arch expander configured to exert forces to increase a width of the dental arch. The method can also include generating instructions for fabricating the dental appliance having the appliance geometry via an additive manufacturing process, and using the instructions to instruct a fabrication system to fabricate the dental appliance.

Methods and systems for fabricating dental appliances with integrally formed arch expander

Dental appliances for treatment of a patient's dentition are provided. In some embodiments, a dental appliance includes a plurality of 3D printed polymer layers, where the plurality of 3D printed polymer layers includes a plurality of sequentially polymerized appliance cross-sections. The dental appliance can include an appliance shell formed from the plurality of sequentially polymerized appliance cross-sections. The appliance shell can include a plurality of tooth receiving cavities formed from the plurality of sequentially polymerized appliance cross-sections, the plurality of tooth receiving cavities arranged to receive a dentition and to exert one or more forces on the dentition, and a plurality of variable thickness regions formed from the plurality of sequentially polymerized appliance cross-sections. The plurality of variable thickness regions can include a corresponding plurality of different appliance thicknesses, and the plurality of variable thickness regions can be arranged to implement one or more treatment outcomes.

3D printed dental appliances with variable thickness regions

A scan model that is a mathematical model to simulate an imaging process performed by an x-ray imaging device that created a two-dimensional x-ray image of at least one tooth is generated. The scan model uses an initial estimate of one or more parameters of the x-ray imaging device. The one or more parameters include a scan angle parameter indicative of a scan angle of the x-ray imaging device. A two-dimensional contour of a three-dimensional model is adjusted to cause a first component of the two-dimensional contour to approximately align with a second component of the two-dimensional x-ray image. The scan model is calibrated based on data obtained from adjusting the two-dimensional contour.

Three-dimensional tooth modeling using an estimation of an imaging process of an x-ray imaging device

Methods and systems for generating a three-dimensional occlusogram are disclosed. One method includes determining a virtual three dimensional (3D) mesh model object of at least one tooth of a patient and displaying the determined virtual 3D mesh model object of at least one tooth of a patient wherein the 3D mesh model object includes a plurality of data sets associated with a set of occlusal information for the at least one tooth of the patient. In some examples, a 3D occlusogram is updated in response to a change of position of a 3D model of a tooth.

Dynamic three-dimensional occlusogram

Improved systems, methods, and devices for treating sleep apnea are provided herein. In one aspect, an intraoral appliance for treating sleep apnea in a patient comprises an appliance shell comprising a plurality of cavities shaped to receive teeth of a jaw of the patient. The appliance shell can comprise an advancement structure arranged to interact with an opposing jaw of the patient so as to displace the lower jaw anteriorly relative to the upper jaw. The plurality of cavities can comprise cavity geometries shaped to reduce repositioning of one or more received teeth elicited by displacement of the lower jaw anteriorly relative to the upper jaw.

Systems and methods for mandibular advancement

A method may include administering to a patient an orthodontic appliance. The orthodontic appliance may include a shell having teeth receiving cavities shaped to receive and reposition the patient's teeth, at least one of the cavities shaped to apply a resilient repositioning force to move at least one of the patient's teeth from a current arrangement toward a target arrangement, a ridge having a width and a length greater than the width, the ridge configured to apply at least a portion of the resilient repositioning force to the at least one of the patient's teeth, and a modification to a portion of the shell to compensate for a contact of the portion of the shell with the at least one patient's tooth due to positioning of the ridge in one or more of the teeth receiving cavities of the shell.

Methods of using an orthodontic appliance having a ridge

A method may include generating a comparison of one or more anatomical reference shapes and one or more surface features on a planned dentition model with a corresponding one or more anatomical reference shapes and one or more surface features on a tracking dentition model using a coarse to fine volume 3D array to represent one or both of the plan model and the tracking model to minimize distances between teeth represented in the plan model and corresponding teeth represented in the tracking model. The method may also include detecting one or more positional differences between the anatomical reference shapes and surface features of the plan model and the corresponding anatomical reference shapes and surface features of the tracking model based on the comparison and generating a modified treatment plan based on the one or more detected positional differences.

Methods for orthodontic progress tracking

Orthodontic systems and related methods are disclosed for designing and providing improved or more effective tooth moving systems for eliciting a desired tooth movement and/or repositioning teeth into a desired arrangement. Methods and orthodontic systems of the invention include tooth attachments having improved or optimized parameters selected or modified for more optimal and/or effective application of forces for a desired/selected orthodontic movement. Attachments of the present invention can be customized to a particular patient (e.g., patient-customized), a particular movement, and/or a sub-group or sub-set of patients, and configured to engage an orthodontic tooth positioning appliance worn by a patient, where engagement between the attachment and orthodontic appliance results in application of a repositioning force or series/system of forces to the tooth having the attachment and will generally elicit a tooth movement.

Methods for parametric attachments

Methods for and media with instruction to cause acquiring known dimensions of a tooth, applying a multivariant regression model using the known dimensions to calculate projected dimensions of the unerupted or erupting tooth, customizing a standard virtual geometry and/or a predefined virtual geometry using the projected dimensions of the unerupted or erupting tooth, and inserting the customized virtual geometry into a virtual model of the patient's jaw, and planning the movement of the teeth of the patient and designing a series of removable orthodontic aligners using the virtual model, the series of removable orthodontic aligners configured to be worn by the patient to incrementally align the teeth according to the planned movement.

Methods of planning teeth movement and media

A method for digital treatment planning may include defining a set of contact points on a tooth of a patient's dentition and a plurality of connections between pairs of the plurality of contact points. The plurality of connections may include Hookian stiffness parameters of a dental appliance between the plurality of contact points. The method may also include generating a relaxed model of a dental appliance using the plurality of contact points and the plurality of connections. The method may also include generating a deformed model of the dental appliance using the plurality of contact points and plurality of connections. The method may also include transforming the relaxed model to the deformed model to direct the patient dentition towards a target tooth arrangement.

Nonlinear tooth modeling for orthodontic treatment

Systems, methods, and non-transitory computing device readable media for determining an individualized orthodontic treatment index. One embodiment includes generating a target dental model by modifying an initial dental model, graphically marking dental references on the target dental model including assigning contact points between adjacent first and second teeth of the target dental model, generating a treatment outcome dental model representing the patient's dentition after at least a portion of the orthodontic treatment has been completed, mapping the dental references marked on the target dental model to the treatment outcome dental model, and calculating an individualized treatment index score for the treatment outcome dental model according to one or more differences between the target dental model and the treatment outcome dental model.

Individualized orthodontic treatment index

Methods and systems for digitally designing a plurality of aligners are provided. In some embodiments, a method includes receiving an intraoral scan of the patient's teeth, and generating 3D dental model of the patient's teeth using the intraoral scan. The method can include identifying a movement path to move the patient's teeth from an initial arrangement toward a target arrangement through a plurality of intermediate arrangements in accordance with a treatment plan. The method can also include identifying one or more appliance features of at least one aligner, the one or more appliance features including one or more feature regions having one or more feature thicknesses. The method can further include instructing an additive manufacturing machine to directly fabricate the at least one aligner in a layer-by-layer fashion.

Methods for direct fabrication of dental appliances with varying feature thicknesses and associated systems

The present invention provides methods and systems including orthodontic tooth positioning appliances. An exemplary appliance can include teeth receiving cavities shaped such that, when worn by a patient, repositioning the patient's teeth from a first arrangement toward a subsequent or target arrangement. Appliances can include a cavity having one or more shaped features or protrusions shaped and/or positioned so as to apply a desired force to a patient's tooth received in the cavity and move the tooth along a desired path or direction.

Orthodontic repositioning appliances having improved geometry, methods and systems

Orthodontic systems and related methods are disclosed for designing and providing improved or more effective tooth moving systems for eliciting a desired tooth movement and/or repositioning teeth into a desired arrangement. Methods and orthodontic systems include the generation of an overcorrection in the tooth-receiving cavities of an appliance worn in the dentition. The overcorrection may provide an improved and more accurately applied force or moment applied to a tooth. The overcorrected force or moment can move a tooth closer to a desired position than if not overcorrected as sufficient force can still applied to the tooth as it gets closer to the desired position. The overcorrected force or moment may also better target the root of the tooth where the biological response to tooth movement occurs. The overcorrection may be calculated in various ways as described herein.

Systems for treatment planning with overcorrection

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. In some embodiments, a method includes determining an appliance geometry for a dental appliance. The appliance geometry can include a first region representing a shell comprising a plurality of teeth receiving cavities, and a second region representing at least one integrally formed component to be integrally joined to the shell. The method can also include generating instructions including a first digital representation of the shell based on the first region, and a second digital representation of the at least one integrally formed component based on the second region. The method can further include transmitting the instructions to a fabrication system configured to additively manufacture the dental appliance by fabricating the shell based on the first digital representation, concurrently with fabricating the at least one integrally formed component based on the second digital representation.

Methods for fabricating dental appliances with integrally formed components

Growing community of inventors

San Jose, CA, United States of America

Vadim Matov