Alusuisse Technology & Management Ltd.

Alusuisse-lonza Services Ltd.

Urs Gabi

Rainer Ehrat

Reinhard Schlatter

Johannes Meier

Hanns Watrinet

Laminating mechanism for producing a laminated composite

Process for the production of a composite sheet (90) comprising a cellular core (41) and at least one outer layer (42) by bonding the outer layer (42) to the cellular core (41), for example with the aid of an adhesive film (84) under pressure and at elevated temperature, where the adhesive film (84) may initially extend over the entire surface and breaks up in the region of the honeycomb interior under the action of heat and on exposure to a gaseous medium, concentrating at the points of contact between the cellular core (41) and the outer layer (42). The outer layer (42) itself has an adhesive layer or an adhesive film (83) on the side facing the cellular core. The outer layer bonds to the cellular core under pressure and at elevated temperature.

Process for the production of a composite sheet

Composite sheet comprising a cellular core and at least one outer layer

A flame resistant to nonflammable composite panel (86) is produced from a nonextrudable core mixture (24) with a pourable, nonflammable filling material and a binder, and on both sides cover strips flexibly bonded to the core. For a continuous production of the composite panel (86) in one operation, the core mixture (24) is poured onto an inrunning lower cover strip (48), in contact with a lower adhesive film (16) facing the core mixture (24), and a pile is formed there, extending over the entire width of the adhesive film, both [lacuna] continuously and uniformly drawn through a V gap (40) and compacted there for the first time and calibrated to thickness, an upper adhesive film (30), upwardly limiting the precompacted core mixture (24'), is fed in and brought into contact with a continuously fed cover strip (46) and the sandwich is pressed with further compaction, heated, cooled and cut to the final length of the composite panel (86). The apparatus for carrying out the process preferably comprises a double-belt press (43 ) for the concluding pressing and heating, for maintaining the temperature and for cooling.

Apparatus for the production of a flame resistant to nonflammable

A flame resistant to nonflammable composite panel is produced from a nonextrudable core mixture with a pourable, nonflammable filling material and a binder, and on both sides cover strips flexibly bonded to the core. For a continuous production of the composite panel in one operation, the core mixture is poured onto an inrunning lower cover strip, in contact with a lower adhesive film facing the core mixture, and a pile is formed there, extending over the entire width of the adhesive film, both continuously and uniformly drawn through a V gap and compacted there for the first time and calibrated to thickness, an upper adhesive film, upwardly limiting the precompacted core mixture, is fed in and brought into contact with a continuously fed cover strip and the sandwich is pressed with further compaction, heated, cooled and cut to the final length of the composite panel. The apparatus for carrying out the process preferably comprises a double-belt press for the concluding pressing and heating, for maintaining the temperature and for cooling.

Process for the production of a flame resistant to nonflammable

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Wurenlos, Switzerland

Urs Gabi