Italcementi

Italcement S.p.a.

Umberto Costa

Roberto Cucitore

Lorenzo Barcella

Described herein are new cementitious mortars with a high degree of fluidity and short consolidation times. The mortars contain water, a fast-setting cement, fluidifiers and/or superfluidifiers, setting regulators and aggregates having a specific granulometric distribution. The aggregates are made up of two fractions with different grain size such that the ratio between the characteristic grain diameters of the two fractions is comprised between 2.2 and 3.2. The new mortars thus obtained have values of fluidity 2-3 times higher than those of mortars produced with traditional aggregates; the increase in fluidity is obtained without increasing the water/cement ratio and without increasing the amount of fluidifiers present. The mortars produced according to the invention may be used to advantage in all applications in which it is required to associate a high degree of fluidity and a rapid consolidation.

Fast-setting pourable mortars with high fluidity

Described herein is the use of new cementitious mortars with a high degree of fluidity and short consolidation times in the production of cementitious products by means of pouring in foundry moulds. The mortars used contain water, a fast-setting cement, fluidifiers and/or superfluidifiers, setting regulators, and aggregates having a specific granulometric distribution. The aggregates are made up of two fractions with different grain size such that the ratio between the characteristic grain diameters of the two fractions is comprised between 2.2 and 3.2. The new mortars thus obtained have values of fluidity 2-3 times higher than those of mortars produced with traditional aggregates. The mortars thus produced are particularly suitable for filling, in a homogeneous way and without any application of vibration, foundry earth moulds; solidification in the moulds takes place in a short time and leads to the formation of products, including ones of a complex shape, with precise outlines and having good mechanical characteristics.

Use of new fast-setting mortars for preparing products by means of pouring in foundry earth moulds

Described herein are new cementitious mortars with a high degree of fluidity and high final resistance. The mortars contain water, a hydraulic binder, a pozzolanic substance (finely ground slag), a fluidifier and/or superfluidifier, a setting regulator, and aggregates having a specific granulometric distribution. The aggregates are made up of three highly monogranular fractions (A, B, C), and a fourth fraction (D) having a low monogranularity. The new mortars described herein have values of fluidity higher, by approximately 70%, than those of mortars produced with traditional aggregates. The increase in fluidity is obtained without increasing the water/cement ratio and without increasing the amount of fluidifiers/superfluidifiers present. The mortars produced according to the invention may be used to advantage in all applications in which it is required to associate a high degree of fluidity and a high final mechanical resistance, both in compression and in flexure.

High-resistance pourable mortars with high fluidity

The present invention refers to a hydraulic binder made from Portland clinker containing calcium fluoroaluminate 11CaO.7Al O .CaF , to which sodium aluminate, lime, and optionally, sodium bicarbonate are added. The added lime has not undergone the formation process of clinker. The cement mix that can be obtained with this binder has a very short hardening time, scarcely influenced by temperature variations during laying operations.

Quick setting cement with lime and aluminates

The present invention regards a particularly quick-setting Portland cement clinker containing calcium fluoro-aluminate (11CaO.7Al.sub.2 O.sub.3.CaF.sub.2) mixed with lime that has not undergone the burning process of the clinker.

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Bergamo, Italy

Umberto Costa