Varta Microbattery Gmbh

Ulrich Barenthin

Winfried Gaugler

Eduard Pytlik

Jürgen Lindner

A button cell includes a housing having a cell cup with a flat bottom area and having a cell top with a flat top area. The button cell also includes an electrode-separator assembly winding disposed within the housing. The electrode-separator assembly winding includes a multi-layer assembly that is wound in a spiral shape about an axis. The multi-layer assembly includes a positive electrode formed from a first current collector coated with a first electrode material, a negative electrode formed from a second current collector coated with a second electrode material, and a separator disposed between the positive electrode and the negative electrode. The button cell further includes a winding core around which the multi-layer assembly is wound. The winding core provides a contact pressure on a first metal foil output conductor in an axial direction to facilitate electrical contact between the first metal foil output conductor and the housing.

Button cells and method of producing same

A method for producing a button cell includes providing a cell cup, a cell top and an electrode-separator assembly winding, the electrode-separator assembly winding having a positive electrode and a negative electrode. An electrically insulating seal is applied at least to an outer portion of the cell top casing. The electrode-separator assembly winding is inserted into the cell top. The cell top is inserted into the cell cup to form a housing. A pressure is applied in a radial direction perpendicular to an axis of the electrode-separator assembly winding so as to seal the housing.

A method for producing a button cell includes providing a cell cup, the cell cup having a flat bottom area and a cell cup casing; providing a cell top, the cell top having a flat top area and a cell top casing having a first height; and providing an electrode-separator assembly winding. The cell top casing and the cell cup casing form an overlap area extending in a direction parallel to the axis of the winding and having a second height, the second height being between 20% and 99% of the first height. The method includes applying, in a radial direction perpendicular to the axis of the winding, a pressure on the cell cup casing so as to seal the housing, wherein a portion of the cell top casing that is cylindrical forms at least a part of the overlap area.

A button cell includes a housing, the housing having a cell cup with a flat bottom area, and a cell top with a flat top area, and further includes an electrode-separator assembly winding disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis. The multi-layer assembly includes a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode. The button cell additionally includes a first output conductor between a first end face of the electrode-separator assembly winding and a first of the flat bottom area or the flat top area, and a second output conductor between a second end face of the electrode-separator assembly winding and a second of the flat bottom area or the flat top area. Furthermore, the button cell includes a first insulator and a second insulator.

A rechargeable button cell including a housing half-parts comprising a housing cup and a housing top separated from one another by an electrically insulating seal or film seal is disclosed. The button cell includes an electrode-separator assembly within the housing having a positive and a negative electrode in the form of flat layers connected to one another by a porous plastic film separator. The electrodes each include a metallic film or mesh embedded in a respective electrode material as a current collector, which acts as an output conductor that connects the electrodes to one of the flat bottom or flat top areas of the housing.

A button cell includes a housing having a cell cup, the cell cup having a flat bottom area, a cell cup casing, and a bottom edge forming a transition between the flat bottom area and the cell cup casing, and a cell top, the cell top having a flat top area and a cell top casing. An electrode-separator assembly winding is disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis, the multi-layer assembly including a separator disposed between a positive electrode and a negative electrode, and a first output conductor. An insulator is disposed between an end face of the electrode-separator assembly winding and the first output conductor, wherein the first output conductor is welded to the first of the flat bottom area or the flat top area.

A button cell includes a housing, the housing including a cell cup, the cell cup having a flat bottom area, a cell cup casing; an insulator; and an electrode-separator assembly winding disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis, the multi-layer assembly including a positive electrode formed from a first metallic film or mesh coated with a first electrode material, a negative electrode formed from a second metallic film or mesh coated with a second electrode material, and a separator disposed between the positive electrode and the negative electrode. The first metallic film or mesh is bent such that at least a portion extends out of the electrode-separator assembly winding and wherein at least a first part of the portion is not covered with the first electrode material.

A button cell includes a housing cup and a top separated by a seal and forms a housing with parallel flat bottom and top areas, and an electrode-separator assembly including a flat positive and negative electrode and connected by one flat separator, wherein the electrodes are aligned essentially at right angles to the flat bottom and top areas and the assembly is a spiral winding having end faces defining side surfaces of the winding facing in an axial direction relative to the flat bottom and top areas, one of the electrodes connects to the flat bottom or top area via an output conductor including a foil resting between an end face of the winding and the flat top or bottom area, and at least one insulator preventing direct mechanical and electrical contact between the end faces of the winding and the flat bottom and top areas.

A button cell includes a housing cup and a housing top separated from one another by an insulating seal and which form a housing with a flat bottom and a flat top parallel to it, and an electrode-separator assembly within the housing including flat layer positive and negative electrodes and connected to one another by a flat separator, wherein the layers are aligned essentially at right angles to the flat bottom and the flat top and the electrode-separator assembly is a spiral winding having end faces defining side surfaces of the spiral winding facing in an axial direction relative to the flat bottom and the flat top, and one of the electrodes connects to the flat bottom or the flat top via an output conductor including a thin film resting flat between an end face of the spiral winding and the flat top or the flat bottom.

A button cell includes a housing cup and a housing top separated from one another by an electrically insulating seal and which form a housing with a flat bottom area and a flat top area parallel to it and an electrode-separator assembly within the housing including at least one positive and at least one negative electrode in the form of flat layers and connected to one another by at least one flat separator, wherein the electrode layers are aligned essentially at right angles to the flat bottom and top areas and the button cell is closed without being beaded over.

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Ellwangen, Germany

Ulrich Barenthin