Industrial Technology Research Institute

Tzuo-Liang Luo

Shuo-Peng Liang

Jen-Ji Wang

Chien-Chih Liao

Ta-Jen Peng

En-Sheng Chang

Wan-Kun Chang

Chin-Mou Hsu

Chih-Yuan Hsu

Jui-Kuan Lin

Yang-Xin Lin

Tsung-Ling Hwang

Chin-Te Lin

Yi-Ming Chen

Hsi-Hung Hsiao

Ching-Yuan Lin

Chin-Hui Chen

Chen-Yu Kai

Shang-Te Chen

Chih-Ping Cheng

Shi-Jie Luo

Ming-Chun Ho

Jui-Ming Chang

Wei-Juh Lin

Pei-Yin Chen

Hsiao-Chen Ho

Yu-Ling Chang

Yu-An Tseng

Chia-Pei Wang

Shao-Ying Hung

Bo-Tsun Chen

Yi-Jin Lin

Wan-Ling Chen

Shao-Ku Huang

A process diagnosis system includes a digital twin calculation unit, a process diagnosis calculation unit, and a remote calculation analysis unit. The digital twin calculation unit obtains a vibration-related parameter and a cutting-related parameter of a processing device, and performs a simulation calculation for the vibration-related parameter, the cutting-related parameter and a three-dimensional model corresponding to the processing device to generate a three-dimensional calculation result. The process diagnosis calculation unit receives a three-dimensional calculation result and displays the three-dimensional calculation result. The remote calculation analysis unit receives the three-dimensional calculation result, and performs a simulation analysis for the three-dimensional calculation result to generate an analysis result.

Process diagnosis system and operation method thereof

A motion control system and a motion control method are provided. The motion control method includes: sending a plurality of machining commands to a second controller by a first controller at a cloud; storing the plurality of machining commands in a buffer by the second controller; and operating the machine tool according to the plurality of machining commands stored in the buffer. As such, when poor communication occurs between the first controller and the second controller, the second controller causes the buffer to send a deceleration command to the machine tool so as to cause the machine tool to operate at a reduced speed, thereby avoiding unexpected motion such as sudden shutdown of the machine tool and damage to machined products.

Motion control system and method

A device for dynamically generating numerical controller software of machine tool includes a software function-specification managing unit, a function-module storage unit and a function-module composing unit. The software function-specification managing unit is to produce a text description file describing function modules required by the numerical controller software, and then for performing specification analysis upon the text description file to generate a function module table including the function modules. The function-module storage unit is to memorize and manage the function modules, wherein the function-module storage unit confirms whether or not the function-module storage unit has been furnished with the f function modules required by the numerical controller software. The function-module composing unit is to retrieve the required function modules from the function-module storage unit, and further to set the connection among the function modules to compose the numerical controller software. In addition, a method for the device is also provided.

Device for dynamically generating numerical controller software of machine tool and method for the same

An apparatus and method for transforming NC programs are provided, and the apparatus is electrically connected to a controller configured to, according to a NC program, command a machine to drive a cutting tool to cut a workpiece. The apparatus includes a triggering module, a coordinate position processing module, and a storage module. The triggering module is electrically connected to the controller. The coordinate position processing module is electrically connected to the controller and the triggering module. The storage module is electrically connected to the coordinate position processing module. The triggering module triggers the controller to execute the NC program in a single block mode. The coordinate position processing module is triggered by the triggering module to acquire at least one coordinate position from the controller. The storage module stores the at least one coordinate position. The triggering module simultaneously triggers the controller and the coordinate position processing module.

Apparatus and method for transforming NC programs

A system and a method for optimizing machining force of NC program is disclosed. The system includes a tool path acquisition unit and a NC program optimizing unit; the tool path acquisition unit is for acquiring a coordinate set of points composed by a coordinate information outputted by a controller, and modifying with respect to the coordinate set of points so as to form a tool path; the NC program optimizing unit is for analyzing machining force in accordance with the tool path, a tool information, a workpiece information and a machine tool characteristic information, and modifying with modified processing feed rates to generate an optimized NC program.

Automatic machining force optimizing system and method for NC program

A process-orientated design method for machine tool structures comprises the steps of: (A) Defining design conditions including initial configurations, cutting requirements and boundary conditions for the machine tool; (B) Calculating cutting ability to generate information realizing a relationship between a maximum cutting depth and a spindle speed of the machine tool based on the initial configurations and the cutting requirements; (C) Performing an optimization to generate a frequency range for optimization based on the information relating the maximum cutting depth and the spindle speed; (D) Performing structural topology optimization to generate an optimized model based on the frequency range for optimization, the initial configurations and boundary conditions; and (E) Determining whether the optimized model fits the constraint condition; if positive, ends the design steps, and otherwise repeats steps (B)&#x2dc;(D) until an optimized model fits the constraint condition appears.

Process-orientated design method for machine tool structures

A feedback control numerical machine tool and a method thereof are provided. The machine tool includes at least two spindles, an acoustic frequency detecting module, at least two spindle position detecting modules, and a control module. The spindles machine a workpiece. The acoustic frequency detecting module detects an acoustic frequency of the spindles when machining the workpiece. The spindle position detecting modules detects position information of the spindles when machining the workpiece. The control module acquires the acoustic frequency and the position information of the spindles, monitors whether any of the spindles chatters according to the acoustic frequency of the spindles, and performs chattering avoidance to the spindle that chatters according to the position information of the spindles. As such, the present disclosure performs chattering monitoring to a plurality of spindles and avoids the chattering immediately.

Feedback control numerical machine tool and method thereof

A chatter avoidance method and device is provided, including steps of: providing a stable operating condition plot; partially removing a first layer of a workpiece with a predetermined first removal depth according to a safe removal depth of the stable operating condition plot and sensing a chatter caused by the removal operation; if no chatter is sensed, completing the removal operation, otherwise, continuing to partially remove the first layer with a second removal depth less than the predetermined first removal depth; and determining a minimum removal depth according to the removal operation, and removing a last layer of the workpiece with a last removal depth less than or equal to the minimum removal depth, allowing the workpiece to have a target thickness. The disclosure prevents a chatter from continuously occurring without requiring a shut-down and thereby maintains a desired production rate.

Chatter avoidance method and device

A support device includes a supporting main body, a first angle rotation unit, a second angle rotation unit, a height adjustment structure, an absorbing unit and a driver motor unit. The absorbing unit is pivotally connected to the first angle rotation unit. The driver motor unit includes a first driving element, a second driving element and a third driving element. The first driving element drives the first angle rotation unit to adjust a rotation angle of the absorbing unit. The second driving element drives the second angle rotation unit for enabling the supporting main body to rotate around an axial thereof. The third driving element drives the height adjustment structure for enabling the supporting main body to move along the axial thereof. In addition, an support unit system and a support unit control system are also provided.

Supporting device, supporting unit system and supporting unit control system

A telescopic shaft assembly includes a seat, a shaft body disposed movably in the seat, and a plurality of slide blocks located between the shaft body and the seat. The shaft body has a convex portion and a recessed portion opposite to each other. One end of the convex portion far away from the recessed portion has a top surface. One of the plurality of slide block is disposed on the top surface. The recessed portion has two inner side wall surfaces opposite to each other and a bottom surface located between the two inner side wall surfaces. Each of the two inner side wall surfaces forms an obtuse angle with the bottom surface. Two of the rest of the plurality of slide blocks are disposed on the two inner side wall surfaces respectively.

Telescopic shaft assembly

A hydrostatic rail guide includes a guide rail, a guide carriage, a hydrostatic supply device, a measurement device and a controller. The guide carriage is hydrostatically mounted on the guide rail and has a hydrostatic channel filled with oil. The oil keeps the guide carriage and the guide rail at a gap. The hydrostatic supply device is adapted for supplying the oil to the hydrostatic channel and adjusting the pressure of the oil. The measurement device is installed on the guide carriage and adapted for detecting the gap between the guide carriage and the guide rail and for producing a distance signal of the measured gap. The controller is connected to the hydrostatic supply device and the measurement device. The controller is adapted for controlling the hydrostatic supply device, based on the distance signal, in order to adjust the hydrostatic pressure of the oil after being pressurized.

Hydrostatic rail guide

The invention provides a working trough and a method for maintaining a uniform temperature of a working fluid. The working trough is applied to an electrical discharge machine that performs wire cutting using the working fluid. The method for maintaining a uniform temperature of the working fluid is applied to the working trough and characterized by forming opening structures in a receiving slot of the working trough such that a spiral swirl having a predetermined height is allowed to be formed in the working fluid, thereby maintaining a uniform temperature of the working fluid in the receiving slot when a wire cutting process is performed in the working fluid by the electrical discharge machine. The disturbance of the spiral swirl also facilitates the discharge of scraps. The present invention further has an advantage of low cost.

Working trough and method for maintaining uniform temperature of working fluid

A wire electrical discharge machine (WEDM) including a motion platform, a sink, a workbench, a connecting element, a jib, a first head and a second head is provided. The sink is disposed separately above the motion platform, and the workbench is disposed in the sink. The workbench is connected to the motion platform via the connecting element such that the motion platform drives the workbench moving along a first direction and a second direction. Besides, the jib is fixedly connected with the sink, and the first head is disposed inside the sink and connected with the jib. The second head is disposed above the first head. Thus, the jib does not cause relative motion to the sink in order to avoid leaking.

Growing community of inventors

Taichung, Taiwan

Tzuo-Liang Luo