Nippon Kokan Kabushiki Kaisha

Tsuguo Takahashi

Isamu Komine

Katsuhiko Shimada

Hideya Tanabe

Masayoshi Yamada

Shuichi Tsunozaki

The surface defect detecting apparatus for rotating cylindrical metal pieces which move in a lengthwise direction relative to a sensor block, has a plurality of eddy-current flaw detecting coils facing the test piece. The sensor block rotates about a horizontal axis extending vertically with respect to the axis of the test piece to follow up deflections of the test piece in the direction of the axis of rotation. Front and rear ends of the sensor block, have a pair of guide wheels that engage the piece; also present are color marking nozzles for marking defective areas in response to detector signals. Relative movement in the longitudinal direction of the test piece is carried out by means of a carriage carrying the sensor block. Each guide wheel is spaced from another in a plane transverse to the longitudinal direction of the test piece. A number of coils with designated impedances are connected to a generator and are disposed in longitudinal direction of the test piece in a single sensor holder within the sensor block. The holder has turning wheels at front and rear ends thereof in a longitudinal direction of the test piece, and are each positioned between the guide wheels in a direction for spiral scanning, and in rotatable contact with the outer surface of the test piece. Impedances of the coils are selected to allow feedback amplifiers to form a feedback circuit with two of the coils and are linear for eddy-current signals corresponding to different flaw depth ranges. Signals of a detector unit associated with different flaw depth range are amplified within the linear characteristic range and supplied to nozzles which spray different colors depending on flaw depth.

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Tokyo, Japan

Tsuguo Takahashi