Appleton Papers Inc.

Appvion, Inc.

Troy Ronald Seehafer

George Arthur Stahler

Chandrakant Bhailalbhai Patel

Todd Arlin Schwantes

Jerome R Bodmer

Michael Curley Krzoska

Jerome Robert Bodmer

The present invention teaches an improved process for preparing a population of microcapsules having a substantially uniform size distribution, especially useful for manufacture of carbonless paper. The improved process teaches use of membrane material having a pre-selected pore size in the capsule manufacture process. A core material is provided along with a receiving solution for receiving the core material. The receiving solution is a nonsolvent for the core material. The core material is passed under pressure through the membrane into a moving or turbulent receiving solution forming uniform droplets of core material dispersed in the receiving solution. Wall-forming material is added to the receiving solution for coating the core material droplets. The coating on the droplets is polymerized forming microcapsules. This novel process also lends itself to microcapsule formation in a continuous process.

Uniform microcapsules

Dual shell microcapsule aggregate particles and copy materials coated therewith, such aggregate particles having inner shells surrounding chromogenic nucleus material, and outer shells encompassing multiple such inner shells to form aggregate particles thereof. The inner shells are derived from polar pre-polymer compositions. The outer shells are derived from complex colloids such as gelatin and gelatin derivatives. The outer shell material causes agglomeration of the inner shells into aggregate particles, thus increasing the sizes of the particles without increasing the sizes of the respective inner-shell microcapsules which contain the chromogenic material.

Microcapsules having improved printing and efficiency

A novel pressure sensitive record material suitable for use for high temperature reprographic equipment is disclosed comprising a sheet support carrying isolated droplets of an oil solution of chromogenic material, said isolated droplets being confined within respective pressure rupturable barriers, and, on the opposite surface of the same sheet or on a different sheet support, a coating of a acidic developer material effective to develop the color of the chromogenic material in solution on contact, wherein, the pressure rupturable barrier comprises microcapsules having a wall material formed from polymerization of melamine and formaldehyde, methylol melamine methylated methylol melamine, urea and formaldehyde, dimethylol urea or methylated dimethylol urea, with a copolymer of acrylic acid and alkyl acrylate; the oil solution comprises a blend of (i) a vegetable oil having a degree of unsaturation greater than 30% such as canola oil, soybean oil, corn oil, sunflower oil, or cottonseed oil with (ii) alkyl esters of fatty acids derived from transesterification of the same or different vegetable oils such as a canola oil, soybean oil, corn oil, sunflower oil, or methyl ester of oleic acid, and (iii) straight chain saturated paraffinic aliphatic hydrocarbons of from 10 to 13 carbons. The disclosed pressure sensitive record material is suitable for use in high temperature reprographic environments.

Record material

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Appleton, WI, United States of America

Troy Ronald Seehafer