Caterpillar Inc.

Trent A Simpson

Curtis John Graham

Jarrod David Moss

Adam William Ostein

Christopher Lee Bach

Michael D Bridges

Robert E Sharp

Patrick W Savage, Jr

Douglas L Hampton

Benjamin C Thomas

David R Schricker

Jagannathan Sarangapani

Nelson A Jones

Lloyd E Thompson

Christian Earl Sabotta

Bharat Kumar Meduru

Aaron Claver

Patrick W Savage

David A Tyler

Jacob P Fabrizius

Benjamin J Rasmussen

Usama Y Awwad

Katherine Jane Lonn

Remanufacturing a used cylinder liner includes receiving a used cylinder liner having a fillet relieved of residual compressive stress via service in an engine, and compressing a material substrate of the cylinder liner forming a fatigue sensitive fillet, such that a non-uniform profile of the fillet is reshaped via plastic deformation of the material substrate. Residual compressive stress is restored to the fillet at least in part via the plastic deformation. A mask and used cylinder liner assembly for processing the used cylinder liner during remanufacturing is also disclosed.

Method of remanufacturing used cylinder liners and mask and used cylinder liner assembly

A compressor housing defines an inlet bore having a first inlet collar disposed therein. The inlet collar is connected to the housing with a first plurality of radially extending posts. The first plurality of posts is removed to detach the inlet collar from the housing, and the inlet collar is removed from the housing. The same or another inlet collar is concentrically located within a liner. The liner can be located at a radial distance around at least a portion of the inlet collar. The inlet collar is connected to the liner by radially inserting a second plurality of posts through the liner and into the inlet collar. An assembly of the liner containing the inlet collar is inserted into the inlet bore of the housing such that the inlet collar forms the inducer bore of the compressor housing.

Compressor housing remanufacturing method and apparatus

A method of determining wear of a worn surface of a machine component includes providing a scanning device at a distance from the worn surface. The method also includes moving at least one of the scanning device and the worn surface relative to the other and generating a set of data points via the scanning device. Each data point of the set of data points is indicative of a depth of a corresponding point on the worn surface relative to a reference plane. The method further includes determining a maximum depth of the worn surface based on the set of data points and comparing the maximum depth to a reference value to determine a next step in a remanufacturing process of the machine component.

System and method for determining wear of a worn surface

A method for repair of a cylinder block including a water ferrule having damage in an area proximate to the water ferrule is disclosed. The repair method includes removing material from the area containing and surrounding the damage. The method also includes providing a counter bore sized to surround the removed material. The counter bore is configured to define a seat at the one end of the water ferrule. A sealing member is aligned and introduced into the seat of the counter bore. The method includes aligning a stepped insert coaxially with the sealing member and the seat. The method also includes a step of introducing the insert into the seat of the counter bore to form an interference fit therewith. The method further includes providing a seal formed by a combination of the sealing member and the insert within the seat of the counter bore.

Method for repair of cylinder block including water ferrule

A method for manufacturing an engine block includes removing material from the top deck of the engine block surrounding a first opening to create a first recessed area, placing a first seal within the first recessed area, positioning a first insert within the first recessed area and against the first seal. The method may also include removing material from the top deck of the engine block surrounding a second opening to create a second recessed area that at least partially overlaps the first recessed area, placing a second seal in the second recessed area and positioning a second insert within the second recessed area and against the second seal.

Method of manufacturing an engine block

A process for remanufacturing a cylinder head that includes a worn or damaged rocker arm stand adapted to receive a rocker shaft to which at least one rocker arm is mounted, the steps including machining a channel in a surface of the worn or damaged rocker arm stand, securing an insert into the channel, and machining the insert to form a remanufactured inner facing surface. The remanufactured cylinder head includes at least one rocker arm stand that has a machined channel with a remanufactured insert secured therein, the rocker shaft being disposed adjacent the inner facing surface, not the rocker arm stand.

Cylinder head rocker arm stand repair and process

The present disclosure, in one form, provides a process for remanufacturing a flanged cylinder liner, comprising the steps of machining a top portion of the cylinder liner to remove the cylinder liner flange, thereby creating a flange seat portion, preparing the top portion of the cylinder liner to receive a replacement cylindrical flanged sleeve collar, aligning the center axis of the cylinder liner with the center axis of the cylindrical flanged sleeve collar, placing the sleeve collar into contact with the cylinder liner such that the cylindrical flanged sleeve collar abuts with the flange seat portion and affixing the cylindrical flanged sleeve collar onto the liner.

Remanufactured cylinder liner flange replacement

An insert for use in a remanufactured cylinder head rocker arm stand, the insert comprising an inner facing surface having a radius within a range of 35 to 45 mm and a length within a range of 70 to 103 mm, and an outer facing surface adapted for disposal against a channel in the rocker arm stand, the rocker arm shaft being disposed adjacent the inner facing surface in use, but not adjacent the rocker arm stand.

Cylinder head rocker arm stand repair insert

A hydraulic pump can be remanufactured to save the investment in its components that are not seriously worn or failed. Some of the worn components, such as the pump barrel and yoke, can be salvaged by replacing or rebuilding the worn features. In particular, a worn internal spline on the pump barrel can be replaced by a spline insert that is threaded to the pump barrel and includes a new internal spline. A worn actuation tab on a yoke for contacting an actuating piston can be replaced by adding a new tab wear button.

Method of remanufacturing and salvaging hydraulic pumps

A method of refurbishing a camshaft () having at least one defective portion () includes removing material from the at least one defective portion () to create a neck region (). An alignment feature () is introduced in the neck region () according to a previous orientation of the defective portion (). A segmented blank () is installed around the neck region () and oriented with the alignment feature ().

Refurbished camshaft and method

A method of refurbishing a camshaft () having at least one defective portion () includes removing material from the at least one defective portion () to create a neck region (). An alignment feature () is introduced in the neck region () according to a previous orientation of the defective portion (). A blank () is installed around the neck region () and oriented with the alignment feature ().

A method for predicting performance of a future product is disclosed. The method includes generating historical data for at least one product and generating a Failure Mode and Effects Analysis (FMEA) for the at least one product. The method also includes determining a relationship between an FMEA indicator of the FMEA generated for the at least one product and the historical data for the at least one product. The method further includes generating an FMEA for the future product and applying the determined relationship to the FMEA indicator from the FMEA generated for the future product to predict performance for the future product.

Method for predicting performance of a future product

In a hydraulic pump assembly, an annular sleeve member is radially interposed between an outer peripheral surface portion of an input shaft and an inner peripheral surface portion of a cylinder block or barrel within which are provided a plurality of piston cylinders for accommodating a plurality of pumping pistons. The outer peripheral surface portion of the input shaft includes an outer peripheral splined section, and the inner peripheral surface portion of the cylinder block or barrel includes an inner peripheral splined section. The annular sleeve member is provided with the inner peripheral splined portion for splined engagement with the outer peripheral splined portion of the input shaft and with the outer peripheral splined portion for engagement with the inner peripheral splined portion of the cylinder block or barrel. In this manner, a dual splined interconnection system is defined between the input shaft, the annular sleeve member and the cylinder block or barrel.

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Peoria, IL, United States of America

Trent A Simpson