Hidaka Seiki Kabushiki Kaisha

Toshiyuki Nanaarashi

Masanao Karasawa

Keiichi Morishita

Akio Ueda

Toshiki Miyazawa

Hirofumi Baba

Yasuyuki Morimoto

Mitsuhiro Motoki

Yoshitomo Kanazawa

Takatoshi Mori

Masaki Uehara

The present invention aims to provide a manufacturing device for heat exchanger fins that is capable of adjusting for differences between a number of punches and a number of through-holes or cutaway portions in an actual product without causing a metal strip to sag or having punches punch the same positions twice. As a solution, a mold () is provided with a plurality of punches () and a plurality of dies () that form a plurality of through-holes or cutaway portions along a conveying direction of a metal strip () and also includes a feeding apparatus () that feeds the formed plurality of through-holes or cutaway portions in the feeding direction in a single feeding operation, and a cutoff device () that cuts the metal strip () into predetermined lengths has an equal number of cutoff punches () to a number of the punches and dies disposed along the conveying direction of the metal strip (), includes a plurality of cutoff punch driving units () that respectively and individually operate the cutoff punches (), and also includes a control unit () that controls each of the cutoff punch driving units ().

Manufacturing apparatus for heat exchanger fins

A manufacturing apparatus that manufactures flattened tube fins, in which cutaway portions for inserting flattened tubes for heat exchanging are formed, includes: a press apparatus provided with a mold apparatus that forms the cutaway portions in an unmachined metal thin plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip into predetermined widths to form a plurality of metal strips of a product width; a cutoff apparatus cutting each metal strip of the product width into predetermined lengths; a holding apparatus that holds a plurality of metal strips of the product width that protrude from a downstream side in the conveying direction of the cutoff apparatus; and a stacker apparatus for stacking the flattened tube fins that have been cut into predetermined lengths by the cutoff apparatus.

Manufacturing apparatus for flattened tube fins

A flattened tube fin manufacturing apparatus includes a press apparatus equipped with a mold apparatus forming cutaway portions into which flattened tubes are inserted to produce metal strips; an inter-row slit apparatus cutting the metal strip, in which the cutaway portions have been formed, into predetermined widths to form a plurality of metal strips of a product width arranged in the width direction; and a cutoff apparatus cutting each metal strip of the product width formed by the inter-row slit apparatus into predetermined lengths. The metal strips of the product width outputted from the inter-row slit apparatus advance into the cutoff apparatus after entering a downwardly sagging state. A support portion that contacts and supports lower surfaces of the metal strips of product width in the downwardly sagging state is also provided.

A manufacturing apparatus that manufactures flattened tube fins includes: a press apparatus equipped with a mold apparatus that forms cutaway portions in a thin metal plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip into predetermined widths to form metal strips of a product width; a cutoff apparatus that cuts the metal strips of the product width into predetermined lengths to obtain flattened tube fins; and a metal strip guide which is disposed between the inter-row slit apparatus and the cutoff apparatus and supplies the metal strips of the product width to the cutoff apparatus in a state where the metal strips are separated from one another.

A manufacturing apparatus manufactures flattened tube fins in which cutaway portions for inserting flattened tubes for heat exchanging are formed. The manufacturing apparatus includes: a press apparatus with a mold apparatus that forms the cutaway portions in an unmachined metal thin plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip with the formed cutaway portions into predetermined widths to form metal strips of product width arranged in the width direction; and a cutoff apparatus cutting each metal strip of the product width formed by the inter-row slit apparatus into predetermined lengths. A plurality of box-like magazines whose upper surfaces are open are arranged in the width direction downstream of the cutoff apparatus to stack the flattened tube fins formed by the cutoff apparatus cutting into lengths.

A corrugate fin manufacturing apparatus includes: a die; a machining punch inserted into a concave in the die to form a rib, wherein on entering the concave, the machining punch does not contact a part of a plate-like body that has not been machined into ribs or does not cause resistance to drawing in of the unmachined part during formation of a rib even when there is contact; a mounting portion provided on the die; and a flat punch provided upstream of the machining punch, wherein when a rib is being formed, the flat punch is positioned to not contact the unmachined part or shaped to not cause resistance to drawing in of the machined part even when there is contact, and wherein after formation of a rib, the flat punch presses down the unmachined part and flattens the unmachined part in combination with the mounting portion.

Corrugated fin manufacturing apparatus

A feeding apparatus feeds a metal strip with cutaway portions in a conveying direction and includes: a reference plate on which the metal strip is placed and in which a slit is formed; moving bodies that are provided below the reference plate and are moved by driving means parallel to the reference plate in the conveying direction; feed pins that advance into the cutaway portions, are provided on the moving bodies so as to move up and down with respect to the reference plate, and pull the metal strip in the conveying direction when the moving bodies move; and at least one guide portion that contacts a side surface on an opposite side of the metal strip to the cutaway portions and guides conveyance of the metal strip.

Feeding apparatus for metal strips

A machining oil applying apparatus that applies machining oil onto a thin metal plate that is being conveyed toward a press apparatus includes: an upper surface applying unit that is impregnated with machining oil, contacts an upper surface of the thin plate and applies the machining oil onto the upper surface; a lower surface applying unit that is impregnated with the machining oil, contacts an lower surface of the thin plate and applies the machining oil onto the lower surface; and an applying unit moving portion that causes the upper surface applying unit and the lower surface applying unit to move reciprocally in a direction perpendicular to a conveying direction of the thin plate, wherein the upper surface applying unit and the lower surface applying unit always move in respectively opposite directions perpendicular to the conveying direction.

Machining oil applying apparatus

A feeding apparatus for feeding metal strips in a feeding direction includes a plurality of reciprocating members on which feed pins inserted inside through-holes of the metal strips are provided and a driving means that converts up-down movement of a press apparatus to reciprocal movement in the feeding direction to reciprocally move the reciprocating members. In a predetermined half cycle of an up-down movement of the press apparatus, the driving means moves first reciprocating members in the feeding direction in a state where the feed pins have been inserted into the through-holes and returns other reciprocating members in the opposite direction in a state where the feed pins have been lowered, and in the remaining half cycle, the driving means raises and lowers the feed pins of the reciprocating members.

A feeder apparatus includes: a reciprocating block moved reciprocally when a metal strip with collar-equipped through-holes is fed; a moving block disposed above the reciprocating block and connected to a connecting member so as to move in a movement direction of the reciprocating block; a pin block that moves together with the moving block and on which feed pins inserted into the through-holes are provided; an up-down cam unit that moves the pin block up and down; and a cam that is rotated by converting reciprocal movement of the reciprocating block to rotation about the width direction of the metal strip and includes a channel of a predetermined shape, wherein a cam follower inserted into the channel of the cam is provided on the moving block.

Feeder apparatus for metal strip

The corrugated fin production equipment is capable of easily separating a corrugated fin having high ribs from a die after forming the ribs. The corrugated fin production equipment comprises: a lower block; an upper block being moved to and away from the lower block; the die being provided to the lower block and having a concave section; a punch being inserted into the concave section so as to form the rib when the lower block and the upper block are closed; and a movable die constituting a part of the die including the concave section, the movable die being upwardly moved above other parts of the die so as to lift a part of the corrugated fin, in which the rib has been formed, from the underside after the lower die and the upper die are closed to form the corrugated fin.

Production equipment for producing corrugated fin

An object of the present invention is to provide a die set, which is capable of removing the influence of heat expansion and the change of the number of the collared holes and improving the accuracy of the collar height. In a die set including an upper die and a lower die wherein a metal plate having a collared hole is provided between the dies to form a flange section at an end of the collar, a flare-punch is provided to the upper die and is capable of vertically moving therein. The flare-punch has a flange forming section for forming the flange section. A biasing member biases the flare-punch toward the lower die. A level pin for defining a lower dead point of the flare-pin is provided to the lower die. The level pin is capable of coming into contact with the flare-punch, which has been in the collar, when the upper die and the lower die are closed.

Growing community of inventors

Tokyo, Japan

Toshiyuki Nanaarashi