Mitsubishi Heavy Industries Limited

Toshiki Kitazawa

Masahiko Shimizu

Shoya Mano

Homare Yamato

Hiromichi Akiyama

Akihiro Terasaka

Hiroaki Nakamura

Kenji Murakami

Hideki Horizono

Yoko Taguchi

Tomoya Murata

Kenichi Kawamura

A multi-stack material includes a plurality of fiber-reinforced sheets that are laminated. The fiber-reinforced sheets include a first fiber-reinforced sheet in which a first fiber extends in a first direction and a second fiber-reinforced sheet in which a second fiber extends in a second direction that is different from the first direction. The first fiber-reinforced sheet has formed therein a plurality of first slits where the first fiber is cut such that each cut-up segment of the first fiber will have an equal length. The second fiber-reinforced sheet has formed therein a plurality of second slits where the second fiber is cut such that each cut-up segment of the second fiber will have an equal length. The first slits and the second slits are arranged so as to overlap with each other when viewed from the direction of lamination.

Fiber-reinforced sheet laminate, production method for fiber-reinforced sheet laminate, and production method for structure

A shaping method includes suturing, with a linear suture material, first end regions in a first predetermined direction of a plurality of sheet materials. The method includes fixing a second end region in the first predetermined direction of a laminated body to a first shaping method having a curved portion including at least one of a concave shape and a convex shape along a second predetermined direction in a state where the first predetermined direction coincides with the second predetermined direction. The method includes pressing a second shaping mold against the laminated body, which has been fixed to the first shaping mold in the fixing step, to shape the laminated body along the surface shape of the first shaping mold. The laminated body is shaped by applying a tension in the direction of pulling the first end region away from the second end region.

Shaping method and shaping device

A laminated body reference surface curved relative to the X-axis direction and overlapped on a shaping die reference surface and a laminated body bend surface intersecting the laminated body reference surface along the X-axis direction and overlapped on a shaping die bend surface are provided, the angle between the laminated body reference surface and the laminated body bend surface is larger than the angle between the shaping die reference surface and the shaping die bend surface. When a ridge where the shaping die reference surface and the shaping die bend surface intersect defines a shaping die edge, and a ridge where the laminated body reference surface and the laminated body bend surface intersect defines a laminated body edge, the laminated body edge is displaced from the shaping die edge on the shaping die reference surface with the laminated body reference surface being overlapped on the shaping die reference surface.

Laminated body and forming method

A composite material structure body production method includes a layering step of layering a plurality of fiber sheets to form a layered body having a deforming portion extending in one direction, and a forming step of performing bend-forming along a deforming line contained in the deforming portion and extending in the one direction, thereby causing the deforming portion to deform. The layering step produces the layered body in such a manner that the shape of the deforming portion is a shape wherein: the cross-section shape in the one direction and the cross-section shape in an intersecting direction that intersects with the one direction are bent or curved; and the length in the intersecting direction changes along the one direction.

Composite material structure body production method, layered body production method, layered body, and layered form

A composite material includes a laminate in which fiber sheets are laminated. The laminate has a bendable portion that is to be bent along a mold. In a region of the laminate from an end edge on a bent side to the bendable portion, the laminate is divided into layers along a plate thickness direction of the laminate.

Composite material and method of forming composite material

A composite structure manufacturing method comprising: a lamination step in which a plurality of fiber-reinforced resin sheets are laminated to form a plate-shaped laminate; a pressing deformation step in which a third roller or similar, which rolls along a plate surface of the laminate, is used to press the plate surface of the laminate, thereby forming a recessed section or a protruding section in a prescribed section of the laminate; a short direction deformation step in which, after the pressing deformation step, the laminate is deformed in the short direction to make the long direction cross-section into a prescribed shape; and a long direction deformation step in which, after the pressing deformation step, the laminate is deformed in the long direction to make the short direction cross-section into a prescribed shape.

Composite structure manufacturing method and composite structure manufacturing device

A forming device includes: a forming jig extending along an axial direction; a forming die having a shape corresponding to a top part region and a wall part region of the forming jig; and a movement mechanism that moves the forming die so as to approach a bottom part region along a height direction HD. The forming die includes: a body part; a plate-shaped forming part that is attached to the body part so as to be swingable around a swing shaft; and a pressurization part that generates a pressurization force which causes a distal end part of the forming part to push a layered body against the wall part region when the forming die is moved by the movement mechanism so as to approach the bottom part region. In accordance with the distal end part, the part causes a contact surface to contact a region of the layered body.

Forming device and forming method

A forming method according to the present disclosure includes a laminating step for forming an intermediate formed article by supplying and laminating a fibrous sheet onto forming surfaces of a forming die for forming the intermediate formed article; and a bending process step for performing a bending process on the intermediate formed article, which is laminated on the forming surfaces and has a shape that corresponds to the forming die, to yield a formed article. The forming surfaces have shapes that correspond to the intermediate formed article to be formed. The second forming surface is bent with respect to the first forming surface among the forming surfaces, and the angle formed by the first forming surface and the second forming surface is greater than the bending angle of the cross-section of the formed article to be formed and less than 180 degrees.

Forming method

A block is configured such that, when a composite material having a curved part in a cross-sectional shape cut by a plane orthogonal to an X-axis is deformed into a shape corresponding to a mold through pressure application while being kept in the mold, the block is brought into contact with the curved part of the composite material. The block includes: a first contact part which extends along the X-axis direction so as to be in contact with the curved part of the composite material; and a second contact part which is partially disposed along the X-axis direction, is in contact with the curved part of the composite material, and is of higher rigidity than the first contact part.

Jig and composite material processing method

A method includes laminating a plurality of fiber reinforced sheets to create a charge; and shaping, by pressing, the charge created in the lamination step into a shaping mold. The charge has a predetermined angle layer including the plurality of fiber reinforced sheets, the fiber direction of which is aligned in a single direction. The predetermined angle layer has n-number of constitutional layers (n≥2) ranging from a first constitutional layer to an n-th constitutional layer each including the plurality of fiber reinforced sheets, wherein the n-th constitutional layer is laminated on an (n−1)-th constitutional layer, the plurality of fiber reinforced sheets in each of the constitutional layers have dividing portions which are along the fiber direction and which are disposed one by one at respective positions within a predetermined range along the fiber direction in the predetermined angle layer.

Composite material component shaping method and charge

The preset invention is to mold a laminate at a high accuracy by appropriately generating slippage between fiber sheets of the laminate at bending. A method for molding a laminate includes a step in which a plurality of gripping parts, which are arranged apart from each other, grip an area, wherein slippage between fiber sheets is prevented, in a plate-shaped laminate including a plurality of fiber sheets laminated each other; a step in which the plurality of gripping parts grip the area wherein slippage between the fiber sheets is prevented, while maintaining the state wherein relative moving of the area of the laminate and the gripping parts is prevented; and a step in which the gripping parts move so as to subject the laminate to bending.

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Tokyo, Japan

Toshiki Kitazawa