Jtekt Corporation

Toyoda Koki Kabushiki Kaisha

Toshihiro Yonezu

Takao Yoneda

Hiroaki Sugiura

Satoshi Abeta

Yoshitaro Osaki

Ikuo Suzuki

Hiroshi Morita

Tomonari Kato

Yuki Ishigure

Makoto Nonoyama

Hisashi Otani

Takayuki Hotta

Tatsuya Inagaki

Naoki Arimoto

Akihiro Shimizu

Hiroshi Nakano

Yutaka Hayashi

Shuntaro Takasu

Koichi Kato

Satoshi Ito

Nobuo Ohkubo

Yuya Saeki

Natsuki Yabune

Hiroyuki Shibata

Takuya Murao

Tatsuya Yogo

A life expectancy prediction system for a target tool includes a processing machine body, a detector to detect a state data, a learned model storage unit to store learned models generated by executing machine learning using training datasets, including an explanatory variable and an objective variable, the explanatory variable being the state data and the objective variable being a number of first remaining machining times, the learned model storage unit being to store the learned models, each for each of the tools and a remaining machining times prediction unit to select, based on the state data, one learned model and predict a number of second remaining machining times, using the one learned model and the state data.

Life expectancy prediction system for a tool

An abnormality detection apparatus for working tools configured to be used in a machining process performed by a machine tool, the abnormality detection apparatus includes a storage portion which previously stores correlations between features of a plurality of operating portions relation to the machining process performed by the machine tool, and a tool condition of each of a plurality of working tool types, and a tool condition determining portion which determines the tool condition of the working tools based on the correlations.

Abnormality detection apparatus for working tools

An operation limiting device applicable to a wide variety of machine tools and which improves the freedom of setting an operation limiting area. Two or three drive axes (Xa, Za) in different directions are designated from among a plurality of drive axes in the machine tool and the designated drive axes (Xa, Za) form the two or three dimensional coordinate system. An area (Ar) for limiting the operation of the mobile body is set in the two or three dimensional coordinate system. A drive axis (Xa) which is in operation is determined, and in the two or three coordinate system including the drive axis which is in operation the operation of the mobile body is limited when the mobile body enters into the limiting area (Ar).

Operation limiting device for machine tool

A machine tool a tool includes a supporting member relatively movable to a workpiece along a predetermined axis, a servo motor configured to drive the tool supporting member to the workpiece along the predetermined axis, a sizing sensor configured to measure a profile of the workpiece and to output a size deviation of measured values from a target profile, and a position detector configured to detect at least one of a relative position of the tool supporting member to the workpiece and a rotational position angle of the servo motor. The a servo driver is configured to drive the servo motor, and has a first feedback control having an output based on the size deviation, and a second feedback control based on an output of the position detector. The servo drives the servo motor by combining the outputs of the first and second feedback controls.

Machine tool and controlling method thereof

A grinding machine includes: a workhead () that rotatably supports a solid cylindrical or hollow cylindrical workpiece (W); a grinding wheel () that moves relative to the workhead () in a direction that intersects with a rotation axis of the workhead () to grind an outer peripheral surface of the workpiece (W); a measuring apparatus () that measures a position of an outer peripheral surface of the workpiece (W) corresponding to a rotation angle of the workhead (); an outer peripheral surface shape calculation unit () that calculates an outer peripheral surface shape of the workpiece (W) on the basis of the position of the outer peripheral surface of the workpiece (W) measured by the measuring apparatus () during grinding; and a grinding condition determination unit () that determines a condition of grinding, which is performed after measurement by the measuring apparatus (), on the basis of the calculated outer peripheral surface shape of the workpiece (W).

Grinding machine and grinding method

An apparatus and method for grinding a workpiece by rotating the workpiece about a rotational axis, rotating a cylindrical grinding wheel about a rotational axis being parallel to the rotational axis of the workpiece, moving the grinding wheel relative to the workpiece at least in one of a first direction being perpendicular to the rotational axis of the workpiece for grinding the workpiece at a cylindrical surface of the grinding wheel and a second direction being parallel to the rotational axis of the workpiece for grinding the workpiece at an end surface of the grinding wheel being perpendicular to the rotational axis of the grinding wheel, and by superimposing a vibration signal including a plurality of frequency components to a driving signal outputted to one of a workpiece rotating means for rotating the workpiece and a grinding wheel rotating means for rotating the grinding wheel.

Apparatus and method for grinding workpiece

It is one object of the present invention to provide a program writing method of numerical controller, a numerical controller and a cutting machine controlled thereby, achieving the writing of a plurality of programs relating to one axis to perform a high efficiency in a lot of productions. A next or later user-set-program controlling a duplicated axis controlled by plural user set programs identifies a virtual axis virtually controlled by one user set program. A program is written to replace the duplicated axis with the virtual axis. A control amount calculated by the user set program identifying the virtual axis is added to a control amount inputted to a correspondent axis driving program as a control amount of the duplicated axis before replacing the virtual axis.

Program writing method of numerical controller, numerical controller and cutting machine controlled thereby

A machining apparatus, in which a plurality of user set programs in relation to one axis is written and the amount of the infeed motion of the grinding wheel is increased to restrain the change of the load of the grinding wheel, improves a machining accuracy and achieve a longer life of the grinding wheel. When the grinding wheelcut arc portionsA,C, U having its diameter of which is gradually small according to a position apart from the shoulder, the numerical controllercontrols a rotation of the workpiecearound said C-axis, a motion of a grinding wheelrelative to the workpiecealong an X-axis and Z-axis to trace an arc profile of the arc portionA,C, U of the extending portion, and an infeed motion of the grinding wheelto the workpiecealong the X-axis to increase gradually an amount of the infeed motion of the grinding wheelto the workpiecealong the X-axis in order to grind the extending portion to the arc profile and in order to increase gradually a grinding load of the grinding wheel

Numerically controlled machining apparatus

A profile data compensating method comprises a step of generating effective profile data by operating a machine tool under a non-load condition in accordance with theoretical profile data, a step of generating first error profile data representing error components of a control system, a step of generating first compensated profile data based upon the first error profile data, a step of generating measured profile data by measuring the shape of the workpiece machined in accordance with the first compensated profile data, a step of generating second error profile data representing error components of a mechanical system, and a step of generating second compensated profile data based upon the first and second error profile data.

Method of compensating profile data, and numerical controller and machine tool for practicing the method

A machining apparatus for machining a workpiece by moving a tool in direction relative to the workpiece comprises, tool moving means for moving the tool in the direction relative to the workpiece, tool movable range setting means for setting a movable range for the tool to inhibit the workplace from exceeding a reference size by inputting the reference size, and halting means for halting a movement of the tool when a position of said tool exceeds the tool movable range set by said tool movable range setting means.

Method for machining a workpiece by renewing a tool movable range

A digital servo-control apparatus which controls the rotation of a servomotor on the basis of a digital position command value representative of a target position and a digital position feedback value output from a position detecting device. The apparatus comprises a device for calculating a feedforward value at intervals of a predetermined period on the basis of the amount of change of the position command value, a device for delaying the position command value by a period of time corresponding to an operation delay in the feedforward value calculating device, a device for calculating a velocity command value by adding the feedforward value to a deviation of the position feedback value from the position command value delayed by the delay device, and a device for driving the servomotor according to the velocity command value determined by the calculating device.

Digital servo-control apparatus

A synchronizing control apparatus for synchronously rotating master and slave main spindles of a pin grinder, wherein a servomotor for the slave main spindle is rotated at a speed corresponding to a compensated command value while the master main spindle is rotated at a speed corresponding to a noncompensated command value. The compensated command value is calculated based on a synchronizing error between the master and slave main spindles at a predetermined interval longer than the length of instable condition of a servo loop for the slave main spindle. When the synchronizing error is larger than a predetermined limit value, the command value for the slave main spindle is gradually compensated in order to prevent the compensated command value from changing too abruptly.

Synchronizing control apparatus

When machining cams with the same profile data, finished shape errors tend to increase as the diameter of a grinding wheel decreases. In order to keep the finished shape errors within a tolerance, the profile data used for machining must be renewed with new profile data corresponding to the present diameter of the grinding wheel. In the disclosed numerically controlled cam grinding machine, optimum wheel diameters, at which new profile data must be calculated, are decided automatically. The numerical controller calculates the marginal diameters which require renewal of profile data based upon the machining tolerance when a new grinding wheel is attached to the wheel head. After that, the numerical controller calculates new profile data from the marginal wheel diameter and lift data, when the present wheel diameter reaches into one of the marginal wheel diameters. The old profile data is renewed with the newly calculated profile data corresponding to the marginal wheel diameter.

Numerical controller for machining a non-circular workpiece and capable

A synchronous control system for a pair of spindles of a machine tool including a master spindle and a slave spindle. Current positions of the main spindles are detected, and a deviation between the detected current positions is calculated. In case the deviation is within 180 degrees, the current position of one of the main spindles which precedes in the forward direction of rotation is determined as a target position for positioning. In case the deviation is greater than 180 degrees, the detected current position of the master spindle or the slave spindle is offset by an amount equal to an integral number of times 180 degrees so that the deviation between current positions of the main spindles after such offset is within 180 degrees. Then, that one of the current position of the main spindle thus offset and the current position of the other main spindle not offset which precedes in the forward direction of rotation is determined as a common target position for positioning. When a positioning instruction is provided by an operator, the main spindle which follows in the forward direction of rotation is controlled so that the position of rotation of the following main spindle approaches the target position.

Synchronous control system and method therefor

A numerically controlled machine tool for machining a non-circular workpiece according to profile data. The numerical controller of the machine tool memorizes the ideal profile data calculated from the ideal final shape of the workpiece, and the execution profile data calculated from the ideal profile data and compensated for position error due to the follow delay of the machine tool. The machine tool is controlled according to the execution profile data during grinding the workpiece with cut-in feed and spark-out grinding. The numerical controller has the capability of measuring position change of the main spindle and the tool slide during spark-out grinding. Then, the numerical controller ascertains whether or not the follow delays of the main spindle and the tool slide are within a prescribed tolerance depending on the measured position change and the ideal profile data.

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Nishio, Japan

Toshihiro Yonezu