Ryobi Limited

Toru Komazaki

Naomi Nishi

Izumi Murashima

Hirotake Usui

Shin Nitta

Yoshiaki Egoshi

Ryusuke Izawa

Tatsuya Manabe

Hideto Sasaki

Joji Umeda

An aluminum alloy for high pressure die-casting capable of providing a sufficient castability and a tensile strength of not less than 320 MPa and elongation of not less than 20%, The aluminum alloy contains from 3.6 to 5.5 mass % of Mg, from 0.6 to 1.2 mass % of Mn, from 0.2 to less than 0.5 mass % of Ni, from 0.001 to 0.010 mass % of Be, from 0.01 to 0.3 mass % of Ti, from 0.001 to 0.05 mass % of B, and the balance aluminum and inevitable impurities. The aluminum alloy is particularly available as a material of a vehicle frame and a vehicle body.

Aluminum alloy for high pressure die-casting

A method for producing a cylinder block capable of providing sufficient bonding between the cylinder liner and a block body. The cylinder block producing method includes an inner peripheral surface roughening process, outer peripheral surface roughening process, adiabatic particle adhesion process, and melt bonding process. In the inner peripheral surface roughening process, shot blasting is performed to the inner surface of the cylinder liner. In the outer peripheral surface roughening process, semi-spherical dimples are formed on the outer surface of the cylinder liner by sinking the shot balls by their semi-spherical amount into the liner by means of shot blasting. Zn balls and stainless beads each having diameter of 0.4 mm, or Zn balls having diameter of 0.8 mm are used as the shot balls. In the adiabatic particle adhesion process, BN particles are adhered to the inner surface of the cylinder liner. In the melt-bonding process, a molten metal is filled around the cylinder liner to form a cylinder block while the liner is held by a metal mold and while a part of the metal mold is abutted to the inner surface of the cylinder liner.

Method for producing cylinder block

A metal mold arrangement for producing a closed deck type cylinder block in which a plurality of bridge portions partly cover an open end of a water jacket at a top deck side of the cylinder block. A water jacket die provides a configuration of a water jacket. A plurality of recesses are formed in the water jacket die, and each separate core having a shape complementary to the recess is insetted in each recess. Each separate core has a top deck side end face and a crank case side end face opposite thereto. The two faces are slanted in a direction opposite to each other for serving as drafts. A bottom of each recess is also slanted coincident with the slant of the top deck side end face, and each bridge portion is formed adjacent the bottom of the recess. Upon solidification of a molten metal, the water jacket die is removed from the casted product while each separate core remains in a resultant water jacket. Each of the separate core can be moved toward a direction to increase a distance between the end faces within the water jacket and can be offset from each bridge portion, thereby removing the separate core from the water jacket.

Metal mold arrangement for producing cylinder block

The horizontal type casting machine is capable of facilitating installation of a water jacket core and providing sufficient fluidity of the molten metal without generation of gas defect in casting a water-cooled type cylinder block. In the horizontal type casting machine, a cavity for the cylinder block is oriented vertically in which a cylinder bore portion of the cylinder block is positioned up and a crank chamber is positioned down. The cavity is defined by a stationary die, a movable die and movable cores. A movable slide core is provided movable relative to the movable die. When the movable slide core is moved to its retracted position, large working space is provided for installing the water jacket core at a given position. By the retracted movement of the movable slide core, large working space can be provided, thereby facilitating installation of the water jacket core. Further, since the water jacket core is set in its suspended fashion, easy positioning of the water jacket core results.

Growing community of inventors

Tokyo, Japan

Toru Komazaki