Hitachi Metals, Ltd.

Toru Iwanaga

Lin Wang

Kiyoshi Suehara

Yutaka Morita

Masahide Kawabata

Yoshimasa Fujii

Masafumi Kokubo

Hiroyuki Watanabe

Hidenori Takahashi

A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal melt.

Casting apparatus and method for producing castings using it

A casting apparatus for producing castings using molds each having a sprue, comprising a mold-conveying means for conveying molds each containing a melt poured through the sprue; nozzles each having a gas-introducing opening attachable to and detachable from the sprue; nozzle-attaching/detaching means each moving each nozzle to attach and detach the gas-introducing opening to and from the sprue; moving means for moving the nozzle-attaching/detaching means, such that the nozzle-attaching/detaching means moves following a mold conveyed by the mold-conveying means, while keeping the connection of the gas-introducing opening to the sprue by the nozzle-attaching/detaching means; and a gas supply means connected to each nozzle for supplying a gas to the gas-introducing opening.

Casting apparatus and casting method

A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height hof the lowest ceiling portion of the runner, and the height hof a point at which a ceiling of the runner is connected to the sprue, meet the relation of h&#x3e;hs&#x3e;h

Production method of castings and gas-permeable casting mold

A method for producing a casting by pouring a metal melt by gravity into a gas-permeable casting mold having a cavity comprising at least a sprue, a runner and a product-forming cavity, comprises pouring a metal melt into a desired cavity portion including the product-forming cavity through the sprue, the melt being in a volume smaller than the volume of an entire cavity of the gas-permeable casting mold and substantially equal to the volume of the desired cavity portion; supplying a gas to the desired cavity portion through the sprue before the desired cavity portion is filled with the poured melt, so that the melt fills the desired cavity portion and solidifies; the gas being supplied from a gas-blowing nozzle fit into the sprue.

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Moka, Japan

Toru Iwanaga