Nidec Corporation

Tomoyoshi Yokogawa

Airi Nakagawa

Yuji Tanaka

Yoshihiro Uchitani

Tsuyoshi Hirokawa

Takahiro Hattori

A stationary portion of a motor includes resin bodies including an inner resin portion and an outer resin portion. The inner resin portion is between a tooth and a coil and between the tooth and an insulator. The outer resin portion covers circumferentially outer sides and axially outer sides of the coil. The inner and outer resin portions are continuous with each other through a connecting resin portion. The insulator includes an opening portion extending along circumferential side surfaces of the tooth. The inner resin portion is in contact with the circumferential side surfaces of the tooth and a conducting wire in the opening portion. Heat generated in the coil is transferred to the tooth through the resin body. A path along which the heat is transferred from the coil to the tooth is secured, and dissipation of heat out of the motor is promoted.

Motor with a stator having four separate corner bobbins/insulators and molded resin insulation around tooth completely enclosing the coil and manufacturing method thereof

A stationary portion of a motor includes a stator core, insulators, and coils. The stator core includes a core back having an annular shape, and a plurality of teeth extending radially inward from the core back. A radially inner end portion of each tooth has a circumferential width substantially equal to or smaller than a circumferential width of a remaining portion of the tooth. The core back includes a protruding portion protruding radially inward between adjacent teeth, a cut extending radially outward from the protruding portion, and a through hole extending in an axial direction through the core back defined at a radially outer end portion of the cut. The protruding portion increases a radial dimension of the core back to achieve a reduction in magnetic reluctance in the vicinity of the cut.

Stator core having convex protruding portion coinciding with adjacent coils

A solder joint structure includes a metal pin in the shape of a prism or a circular or substantially circular cylinder; an aluminum wire including a wound portion wound around the metal pin; and a solder layer arranged to join the metal pin and at least one portion of the wound portion to each other. The at least one portion of the wound portion includes a deformed surface resulting from a partial disappearance or elimination of the aluminum wire in a cross-section perpendicular or substantially perpendicular to a direction in which the aluminum wire extends, and the solder layer is directly and closely adhered to the deformed surface.

Solder joint structure and solder joining method

An armature includes an insulator mounted on a tooth portion around which a conducting wire is wound. A pair of a first member and a second member, which are combined so as to abut each other, is provided. The first member includes a first end wall which covers an upper side end in the axial direction of the tooth portion and a pair of first side walls which partially cover both side portions of the tooth portion. A first overlap portion is provided on a tip portion of the first side wall. A plurality of ribs extending so as to be parallel or substantially parallel to the winding direction of the conducting wire is disposed on an outer surface of the first overlap portion.

Armature and motor including armature

An insulator of an armature includes an upper resin member and a lower resin member. Each of the upper and lower resin members includes decreased thickness portions. Axial positions of the decreased thickness portions of the upper and lower resin members are arranged to overlap at least partially with each other. Each of the upper and lower resin members further includes a rib arranged to project from a corresponding one of the decreased thickness portions. The rib improves the strength of the corresponding decreased thickness portion and reduces the likelihood that any of the decreased thickness portions of the upper and lower resin members will be damaged when the two members are fitted to each other.

Armature and motor

A stator segment arranged to define a portion of an annular stator includes a core segment including a core back portion arranged to extend in a circumferential direction of the stator, and a tooth portion arranged to extend from the core back portion in a radial direction of the stator; a coil wound around the tooth portion and including a pair of coil wire terminals; an insulating layer arranged between the coil and the tooth portion; and a resin layer arranged to seal the entire coil except for the pair of coil wire terminals. Circumferential end walls of the resin layer are arranged circumferentially inward of circumferential end walls of the core back portion.

Stator segment and motor

A bus bar which electrically connects end portions of a plurality of conductive lines and a method for manufacturing the bus bar are such that an intermediate region of a single wire rod is folded to define a plurality of terminal forming portions extending to a lateral direction of the wire rod. The whole wire rod including the terminal forming portion is rolled. The rolled wire rod is bent into a certain shape.

Bus bar, motor, and process for producing these

An intermediate connection member which electrically connects an output terminal of a bus bar installed inside a motor case with an external connection terminal located in a distance from the output terminal. The intermediate connection member preferably includes both of a terminal member which is connected to the output terminal and a connecting line which is connected to the external connection terminal. The connecting line is defined by binding a plurality of wire rods together.

Growing community of inventors

Kyoto, Japan

Tomoyoshi Yokogawa