Nakata Manufacturing Co., Ltd.

Tomoyasu Nakano

Feizhou Wang

Takeyuki Sato

Jilong Yin

Takeshi Watanabe

Hiroaki Yabuta

Akinori Inokuma

Terutomo Akai

Satoshi Tsuruta

Manabu Kiuchi

Mitsuru Nakata

Hiromasa Kitayama

Takamitsu Miura

Manabu Ninomiya

Shunichi Haruyama

Changing of a horizontal roll in a horizontal roll stand involving readjustment of an amount of pressing is to be done readily and promptly. In order to achieve this, a horizontal roll standwith a pair of built-in upper and lower horizontal rollsis configured to retreat toward one side across a forming line. A fixed standstands upright on a counter-retreating side of the forming line. An overhang partof the fixed standjutting out over the forming line is provided with a pressure devicethat applies a pressing force to the horizontal rolls. The horizontal roll standincludes a horizontal roll housingwith an opened top, receives the pressing force from the pressure devicevia the opened top, and retreats to the outside of the forming line while the pressure deviceis left on the forming line. The overhang partof the fixed standis engaged with the horizontal roll housingof the horizontal roll standto support the horizontal roll housingin the forming line.

Roll forming machine

To manufacture a high-quality welded pipe, there is provided a welded pipe manufacturing apparatus for manufacturing a welded pipe by bending a metal plate and welding butting end portions of the metal plate. The welded pipe manufacturing apparatus includes a bending unit that bends the metal plate, a light emitter that emits directional light to an inner surface of the metal plate bent by the bending unit, an image capturing unit that captures light emitted by the light emitter and reflected by a surface of the metal plate, and an adjustment assistance unit that assists adjustment of the bending unit in accordance with a shape of the reflected light.

Welded pipe manufacturing apparatus and welded pipe manufacturing method

An object is to prolong the life of a ring tool, and improve the productivity of a welded pipe. A ring tool unit is held in a downstream-side end portion of a mandrel to be inserted into a welded pipe currently being manufactured from the upstream side of a welding position, and is used as a cutting tool for continuously cutting a bead produced on the inner surface of the welded pipe, wherein the ring tool unit is formed by fitting a ring tool having a ring-like blade in a sleeve having a circular hole for holding the outer circumference of the ring tool.

Ring tool unit, method for manufacturing the same, sleeve, and mandrel

In a forming apparatus, inner frames are arranged in a forming roll stand so as to move up and down. Mechanical structures of convexo-concave engagement are provided on opposed faces between respective roll chocks and yokes and the inner frames. After connection with a pressing device is released, the roll chocks and yokes are guided utilizing the moving-downward motion of the inner frames, and a stack body is formed in series so as to be withdrawn from the roll stand. The stack body is disassembled utilizing the moving-upward motion of the inner frames, and the roll chocks and yokes can be guided to the desired positions inside the stand and locked.

Forming apparatus

An object of the present invention is to provide a forming method and a forming machine in which in forming e.g., a round steel pipe, predetermined forming can be performed with less additional deformation imparted to a workpiece without deteriorating the productivity of the conventional roll forming, thereby manufacturing a high-quality product with high dimension precision. To achieve this object, the present invention provides a forming method and a forming machine, which adopt a rotating unit which rotatably moves on an endless track a die train having dies with outwardly directed and swingable forming passes in a breakdown step at an early forming stage, and in which the forming pass of each die holds the edge of the workpiece to rotatably move the die by changing the die to a predetermined angle, thereby realizing bending, so that problems due to twisting onto forming rolls and high locally-caused contact stress can be greatly reduced.

Forming method and forming device

In a Turk's head stand, double inner frames are disposed inside an outer frame. A first inner frame is disposed so as to be adjusted in the vertical direction, and a second inner frame is disposed so as to be adjusted in the horizontal direction. Four-way straightening rolls and position adjusting devices are incorporated inside the second inner frame. Mechanical structures for convexo-concave engagement are disposed on faces of the respective roll chocks and yokes and the inner frames opposed to each other, thereby to guide the respective roll chocks and yokes, by utilizing descending motions of the inner frames, after connection with a pressing device has been released, to form the stack body in series, and to enable the stack body to be withdrawn from the roll stand.

Turk's head stand

A forming apparatus and method for forming a sectional profile of round tubing, angled tubing or open forming stock without losing the manufacturability of conventional roll forming The forming apparatus comprises individual shoe blocks having a pass on their rotating curved faces. The shoe blocks can be moved in the circumferential direction on an endless track, and are connected to provide the same curvature radius and length as a required arc segment of a virtual large-diameter circle.

Forming apparatus, shoe thereof and forming method

An object of the invention is to provide a device and a method for controlling a welding angle which is capable of resolving restrictions occurred when a conventional float type welding angle control device is used to manufacture a welded pipe, and giving full play to the ability of such a float type welding angle control device, by adopting a new mechanism for supporting and adjusting a fin roll. When the welding angle is controlled by inserting the fin roll between opposing edges of a band steel at a position located in an upstream side of squeeze rolls, the fin roll is attached to a link mechanism in which two arms are coupled so as to be pivotable within a plane defined by a pipe manufacturing line direction and a perpendicular direction thereof, and positions of gripping points of the arms are changed to adjust a position of the fin roll within the plane. Not only the mechanism of the device is simplified and an installation space can be reduced, but also the usage environment of the device and burdens for the maintenance work are considerably improved.

Device and method for controlling welding angle

Roll forming a round tube to a square tube without applying excessive load to the raw tube scheduled portions to become corner portions and shoulder portions. This invention structures the curvature of the rotation axis direction of the forming roll surface in a way that in relation to other raw tube locations (straightening precedes for the raw tube locations adjacent to the corner portion scheduled locations of the square tube. It disposes stands of four-direction roll structure at the forming roll stand furthest upstream and furthest downstream sides and disposes stands of upper-lower and left-right two-direction roll structure between the upstream and downstream roll stands, and by adopting forming roll with a structure having a curvature for constricting the raw tube locations to become the shoulder portions adjacent to the corner portions of the square tube at a smaller curvature than that constricting the raw tube portions to become the side portion centers of the square tube cross section.

Growing community of inventors

Osaka, Japan

Tomoyasu Nakano