Jsp Corporation

Tomoo Tokiwa

Masahiro Gomibuchi

Hidehiro Sasaki

Mitsuru Shinohara

Masato Naito

Hiroki Kawakami

Shohei Tsuchida

Hisao Tokoro

Keiichi Hashimoto

Akinobu Hira

Daisuke Imanari

Kazunobu Sato

Kosuke Izumi

A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.

Skin material-coated foamed particle molded body

A method for producing a foamed particle molded article provided with a skin, includes: forming a hollow molded article; filling a hollow part of the hollow molded article with polypropylene-based resin foamed particles; and heating and fusing the particles to each other. A melt elongation at 190&#xb0; C. of the polypropylene-based resin forming the hollow molded article is 100 m/min or more. A half-crystallization time at 100&#xb0; C. of the polypropylene-based resin is between 25 to 80 seconds. In heat flux differential scanning calorimetry, a melting peak temperature of the polypropylene-based resin is between 130 to 155&#xb0; C., a partial heat of fusion at 140&#xb0; C. or more of the polypropylene-based resin is between 20 to 50 J/g, and a ratio of the partial heat of fusion of the polypropylene-based resin to the total (partial heat of fusion/total heat of fusion) is between 0.2 to 0.8.

Method for producing foamed particle molded article provided with skin

A skin-covered foamed molded article having excellent lightweight property, bending rigidity, and favorable dimensional stability, which includes: a skin material composed of a hollow molded body produced by blow-molding an extruded parison; and an expanded bead molded article located inside the skin material, wherein the skin material has an average wall thickness of from 1.0 mm to 5.0 mm, the skin material includes a glass fiber-reinforced polypropylene-based resin containing glass fiber in a range of from 5 mass % to 30 mass %, the glass fiber has a weight-average fiber length of from 0.4 mm to 1.5 mm, the expanded bead molded article includes a polypropylene-based resin, the peeling strength between the skin material and the expanded bead molded article is 0.1 MPa or higher, and the longitudinal linear expansion coefficient of the skin-covered foamed molded article () at from 23&#xb0; C. to 80&#xb0; C. is 7&#xd7;10&#x2212;5/&#xb0; C. or lower.

Skin-covered foamed molded article

A method for producing a skin-covered molded article including filling polypropylene-based resin expanded beads in a hollow space of a thermoplastic resin skin and feeding steam into the hollow space to fusion-bond the expanded beads together, the expanded beads showing specific DSC characteristics involving a specific high temperature peak(s) with specific heat of fusion.

Method for producing skin-covered, expanded bead molded article

A method for producing a skin-covered foamed molded article including blow-molding a parison in a mold cavity to form a skin consisting of a hollow molded body, in which the parison is in a softened state by extruding a molten thermoplastic resin, filling expanded beads in the hollow molded body, and heating and fusion bonding the beads by supplying steam via a steam supply pipe inserted into the hollow molded body. The parison is in contact with a protruding portion, formed by protrusion from an inner surface of the mold cavity to an inside of the cavity, forming a recessed portion having a shape corresponding to the protruding portion in the inward direction of the hollow molded body. A steam hole is formed in the recessed portion, a steam supply pipe is inserted into the body, and the expanded beads are heated and fusion bonded by supplying steam.

Method for producing skin-covered foamed molded article and apparatus for producing thereof

A method for producing a skin-covered polyolefin-based resin foamed molded article, including blow-molding a polyolefin parison into a skin defining a hollow space; and placing multi-layered polyolefin expanded beads in the hollow space; and heating the expanded beads placed in the hollow space to fuse-bond the expanded beads together and to fuse-bond the expanded beads to the skin, wherein the expanded beads have specific apparent density, specific average diameter, specific endothermic peaks in their DSC curve and specific melting point characteristics.

Method for producing skin-covered polyolefin resin foamed molded article

A method for producing a skin-covered foamed molded article includes blow molding a parison into a skin and heating expanded polystyrene beads filled in a hollow space of the skin to form a foam layer fuse-bonded to the skin, polystyrene resin composition having specific Charpy impact strength, MFR and branching degree. The skin of the skin-covered foamed molded article is formed of the specific polystyrene resin composition.

Method for producing skin-covered foamed molded article and resulting product

A process for producing a foamed blow-molded article, including melting and mixing a branched polycarbonate resin having a specific polystyrene equivalent weight average molecular weight, a specific weight average absolute molecular weight and a relatively high terminal hydroxyl group content, a linear polycarbonate resin having specific polystyrene equivalent weight average molecular weight, a specific weight average absolute molecular weight and a relatively low terminal hydroxyl group content and a branching agent to obtain a polycarbonate resin 'A', mixing the polycarbonate resin 'A' with a blowing agent to obtain a foamable molten resin composition, extruding the foamable molten resin composition to obtain a foamed parison, and blow-molding the foamed parison.

Polycarbonate resin foamed blow-molded article and process for producing same

Provided is a method that can improve formability and blow moldability of a foamed parison as compared with conventional production method and can produce a polypropylene-based resin foamed blow-molded article having excellent uniformity of wall thickness over a wide range of its density. The method comprises kneading a polypropylene-based resin with a physical foaming agent, extruding the thus obtained foamable molten resin through a die to obtain a foamed parison in a softened state, placing the foamed parison between molds and then blow-molding the foamed parison and is characterized in that the polypropylene-based resin comprises a polypropylene-based resin (A) satisfying specific requirements (1) to (3) and a polypropylene-based resin (B) satisfying a specific requirement (4), when the polypropylene-based resins (A) and (B) are each subjected to dynamic viscoelasticity measurement in which an oscillation strain is applied thereto at a temperature of 190&#xb0; C., and that the mixing ratio by weight (A:B) of the resin (A) to the resin (B) is in the range of 100:0.5 to 100:5.

Method for producing polypropylene-based resin foamed blow-molded article

The present invention provides a foamed molded article production method that can produce polycarbonate resin foamed blow-molded articles, etc. Which are good over a wide range of densities. The present invention is a method for producing a foamed molded article including extruding a foamable molten resin, formed by kneading a polycarbonate resin, a polyester resin in an amount of 5 to 100 parts by weight per 100 parts by weight of the polycarbonate resin and a foaming agent, from a die to obtain a foamed parison, and molding the foamed parison in a softened state in a mold. The polyester resin is a polyester copolymer containing diol component units, 10 to 80 mol % of which are glycol component units each having a cyclic ether structure, and dicarboxylic acid component units.

Method for producing polycarbonate resin foam molded article

A hollow foamed blow-molded article has a polypropylene-based resin foam layer, wherein the polypropylene-based resin foam layer has an equilibrium compliance Jeof 2.0&#xd7;10Paor more and a swell S of 2.5 or less, wherein the foam layer has an apparent density 'd' of 0.20 to 0.65 g/cmand a ratio a/c of an average cell diameter 'a' in the thickness direction of the molded article to an average cell diameter &#x201c;c&#x201d; in the longitudinal direction of the molded article of 0.1 to 0.5. The hollow foamed blow-molded article has an average molded article thickness T of 1 to 5 mm and a variation coefficient Cv of the molded article thickness of 50% or less.

Hollow foamed blow-molded article

The present invention pertains to a skin-covered foamed molded article of expanded propylene resin beads having excellent lightness in weight, mechanical properties and appearance. The present invention provides a skin-covered foamed molded article of propylene resin expanded beads, with the skin covering substantially the entire surface of the molded article of the expanded beads. The skin, within which the molded article of expanded propylene resin beads is placed, is a propylene resin hollow molded body obtained by blow molding. A base resin of which the skin is formed comprises a propylene resin having a partial heat of fusion in a temperature range between 80 and 140&#xb0; C. of at least 15 J/g and a ratio of the partial heat of fusion to a total heat of fusion (partial heat of fusion/total heat of fusion) of at least 0.2 as measured by heat flux differential scanning calorimetry. The skin has a thickness in the range of 0.3 to 3.5 mm, and the molded article of expanded propylene resin beads has an apparent density in the range of 0.015 to 0.15 g/cm. The skin is fuse-bonded to the molded article of expanded beads, and the expanded beads from which the molded article is formed are fuse-bonded to each other.

Skin-covered propylene resin foamed molded article

A process of producing a foamed molding, wherein expanded, substantially non-crosslinked polypropylene-based resin beads are heated in a mold to fuse-bond the beads together into a unitary body. Each of the expanded beads has been surface-modified with an organic peroxide.

Process of producing foamed molding from expanded polypropylene resin beads

Foamed and expanded beads including a polyester-based resin containing at least 35 mole % of an aliphatic ester component. The foamed beads have a gel fraction of at least 5 % by weight and comprises at least one gel accelerating agent selected from fatty acids having 12-25 carbon atoms, metal salts of the fatty acids, esters of the fatty acids and amides of the fatty acids in an amount of 0.15-3 % by weight. A foam molding is obtained by heating the foamed and expanded beads in a mold.

Growing community of inventors

Kanuma, Japan

Tomoo Tokiwa