Sumitomo Electric Industries, Limited

Sumitomo Wiring Systems, Limited

Autonetworks Technologies, Limited

Tomoki Idota

Hitoshi Takeda

Hiroshi Shimizu

Ryouya Okamoto

An insulating protector attached to one side of a unit cell group includes: two bus bar housing portions, in each of which a plurality of bus bars for connecting adjacent electrode terminals are aligned and housed, and are respectively provided at positions near two lateral side edge portions of the insulating protector extending in a direction in which the bus bars are aligned; and two wire routing grooves that are provided on an inner side of each bus bar housing portion, and in which detection wires drawn from unit cells are routed so as to detect the state of the unit cells. A bus bar cover for covering the closer one of the bus bar housing portions and a wire cover for covering the wire routing groove on the inner side of the closer bus bar housing portion are provided on each lateral side edge portion of the insulating protector.

Wiring module

An ultrasonic welding jig includes: an anvil that supports a plate-like electric cable connection portion of a terminal; and a welding horn that is disposed so as to oppose the anvil, and in which a fitting groove is formed in an opposing surface, the fitting groove being a groove in which a portion of a core wire of an electric cable is fitted. In a state in which the core wire and the electric cable connection portion are clamped between the welding horn and the anvil, ultrasonic welding is performed by ultrasonically vibrating the welding horn in an axial direction of the core wire. In a bottom surface of the fitting groove of the welding horn, a plurality of slippage prevention grooves that are obliquely oriented and intersect an axis of the fitting groove are formed spaced apart in a direction of the axis of the fitting groove.

Ultrasonic welding jig, terminal-equipped electric cable manufacturing method, and terminal-equipped electric cable

Provided is a wiring module to be attached to a power storage element group having a plurality of power storage elements, the wiring module including: bus bars; a plurality of coupling units for holding the bus bars; and a coupling portion for coupling the plurality of coupling units. The coupling portion includes: a locking portion arranged on an end portion of one coupling unit of the plurality of coupling units; and a locked portion that is arranged on another coupling unit adjacent to the one coupling unit and onto which the locking portion of the one coupling unit is to be locked. The locking portion extends in a direction intersecting a coupling direction in which the plurality of coupling units are coupled.

Provided is a wiring module configured to be attached to a plurality of power storage elements that are arranged side-by-side, the wiring module including a plurality of electric wires, and a plurality of coupling units in which the plurality of electric wires are routed. A left coupling unit of the plurality of coupling units has a left routing portion in which at least one of the plurality of electric wires is routed, and a center coupling unit adjacent to the left coupling unit of the plurality of coupling units has a center routing portion in which at least one of the plurality of electric wires is routed. The left routing portion is provided with a left engagement portion, and the center routing portion is provided with a center engagement receiving portion that engages with the left engagement portion.

A terminal-equipped electric wire includes: an electric wire including a core wire and an insulating coating; and a terminal connected to the core wire exposed from an end portion of the electric wire. The terminal includes: a flat-plate-shaped weld portion; a bottom plate portion; and a crimping piece. In a state where the crimping piece is crimped so as to be wound around an outer periphery of the insulating coating, a leading edge of the crimping piece is located on a bottom plate portion side with respect to a first virtual plane that passes through the center of the electric wire and is perpendicular to the bottom plate portion, and the leading edge of the crimping piece is in proximity to a side edge of the bottom plate portion on a side opposite to a side on which the crimping piece is provided.

Terminal-equipped electric wire, and terminal

In a method for manufacturing a terminal-equipped electrical wire a core wire of an electrical wire is connected to a flat plate-shaped electrical wire connector portion of a terminal. An ultrasonic welding jig including an anvil and a welding horn is provided. After the electrical wire connector portion is placed on the anvil, the core wire of the electrical wire is placed on the electrical wire connector portion. By applying ultrasonic vibration along the axial direction of the core wire while pressing the core wire using the welding horn, the core wire is ultrasonically welded to the electrical wire connector portion. On the upper surface of the wire connection portions of the terminal, a positioning groove, into which the core wire is fit, is formed in advance, and the core wire is placed on the electrical wire connector portion while being fit into the positioning groove.

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Mie, Japan

Tomoki Idota