Toyoda Gosei Co., Ltd.

Tomohito Asai

Nobuaki Funahashi

Toru Isono

Kazutoshi Miyake

Masato Ueno

Satomi Watanabe

Takeshi Miyazaki

Thoru Isono

A lightweight damper pulley is provided which can be produced in a simple manner. The damper pulley includes a central portion, including a cylindrical boss portion to be fixed onto a rotary shaft, a main portion extending radially outwardly from the larger diameter part of the cylindrical boss portion and a central flange bent to extend horizontally from an outer periphery of the main portion. This forms a substantially U-shaped cross-sectional profile. The pulley also includes a belt retaining portion made of metal plate that also has a substantially U-shaped cross section profile. This space is determined between an outer belt supporting wall, an inner belt portion flange and a radially extending connecting wall. The pulley is constructed by reversing the two U-shaped profiles or dissecting the belt retaining flange to the interior of the central flange, with an elastic, damping ring forcefit therebetween. The belt retaining flange can also be moved radially outwardly to compress the elastic.

Damper pulley

A lightweight damper pulley is provided which can be produced in a simple manner. The damper pulley includes a central portion, a belt retaining portion made of metal plate, and a ring-shaped rubber or elastic member placed therebetween. The central portion includes a cylindrical boss portion to be fixed onto a rotary shaft, a main portion extending radially outwardly from the larger diameter area of the cylindrical boss portion, and a flange bent horizontally from an outer periphery of the main portion. The central portion is integrally formed from a metal plate by press-forming or the like. The flange and the belt retaining portion can have projections which compress the rubber or elastic member to hold it securely in place.

A pulley is made from a metal plate which is easy to manufacture, inexpensive in manufacturing cost, light weight and sufficient strength by using a press forming technique. The pulley has a thin tubular boss portion and a disk shaped body portion which are integral. The boss portion may have a reinforcing flange at one open end portion. The reinforcing flange aids in providing sufficient strength against the tightening force of a nut which is screwed onto a shaft inserted into the boss portion, and also disperses the tightening force. Further, the pulley may have formed integrally on the boss portion a key member.

Pulley

A method for producing a damper pulley having a boss portion to be press-fitted onto a rotary shaft, an annular main portion extending from the boss portion, a flange portion formed along an outer periphery of the main portion, a ring-shaped damper-mass member located outside the flange portion and a rubber body interposed between the flange portion and the damper-mass member includes the steps of integrally forming the boss portion, the main portion and the flange portion of a metallic plate such that the main portion has a curved section, and has a radial length greater than a straight line distance between the boss portion and the flange portion, placing the rubber body between the flange portion and the damper-mass member, and enlarging the diameter of the flange portion to elongate the main portion having a curved section, thereby the enlarged flange portion presses the rubber body against the damper-mass member.

Method for producing damper pulley

A forging punch of the present invention includes: an outer punch of a cylindrical shape; and an inner punch disposed in the outer punch and protruding from an end surface of the outer punch; at least one of the punches having at least one groove for relieving oil formed either on an inner peripheral surface of the outer punch or on an outer peripheral surface of the inner punch. Therefore, an oil remaining between the end surface of the outer punch and the bottom surface of a workpiece is relieved to the outside of the forging punch by way of the groove, thereby enabling precise forging. Further, the forging punch has obviated additional processing, because no traces of the groove are marked on the workpiece after processing.

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Gifu, Japan

Tomohito Asai