Toyota Jidosha Kabushiki Kaisha

Kabushiki Kaisha Toyota Chuo Kenkyusho

Atlas Copco Kk

Tomohiko Sekiguchi

Shuhei Ogura

Kyosuke Izuno

Hideaki Matsuoka

Tatsuyuki Amago

Hiroyuki Mori

Ayaka Kagami

Atsushi Kawakita

Jun Yaokawa

Kohei Takahashi

Kazuyuki Ogusu

Takashi Asada

Gaku Kitahara

Koki Nakada

Hiroki Sugino

Chikaumi Sawanishi

Yosuke Tamada

Koki Kuwabara

Shingo Adachi

Kenta Shima

Kimihiro Nanaeda

Kenichi Asakuma

Masataka Mizuno

A welding determination method is provided, which determines whether a spot welding part is joined to an electrode without using resistance generated when separating the electrode from a workpiece. In the method, the workpiece made by laminating multiple metal sheets is clamped under pressure by a pair of electrodes and melted by a current applied, and after that the conduction is stopped to hold the workpiece in a pressurized state to determine whether the joining occurs. The method includes the steps of: deriving resistance between the pair of electrodes and pressurizing force by the pair of electrodes during conduction to the workpiece; and determining whether the spot welding part is joined to the electrodes based on a first index value calculated using the derived resistance and resistance in an ideal welding, and on a second index value calculated using the derived pressurizing force and pressurizing force in the ideal welding.

Welding determination method and spot welding equipment

A method of manufacturing a member for fastening by joining a nut with a tubular joint portion extending from a main body formed with an internal thread to a panel with a mounting hole for the nut on an aluminum base material. The joint portion has a rotation-preventing portion with a concave and convex shaped outer peripheral surface and a guide portion extending from the rotation-preventing portion to one side. After the guide portion is inserted into the mounting hole, the nut is energized by electrodes in contact with both nut end surface sides. The nut then generates heat, and the periphery of the mounting hole is heated and softened. When the nut is pressurized with the electrodes, the rotation-preventing portion bites into the mounting hole, and the one end portion of the guide portion is swaged to become a retaining portion on one surface side of the panel.

Member for fastening and method of manufacturing same

A novel spot welding method for steel sheets and an aluminum alloy sheet, includes stacked sheet materials from a pair of opposing electrodes to join the sheet materials by resistance heating. The pair of opposing electrodes are in pressure contact with both outer surfaces of the sheet sets. The sheet sets include at least a first and second steel sheet, and an aluminum alloy sheet stacked in this order. A first energization step forms a molten pool between facing surfaces of the first and second steel sheets without melting the aluminum alloy sheet. A second energization step causes a melting reaction between facing surfaces of the second steel sheet and the aluminum alloy sheet. The first and second steel sheets are joined via a first nugget. The second steel sheet and the aluminum alloy sheet are joined via a second nugget including an intermetallic compound generated by the melting reaction.

Spot welding method

A high viscosity material is discharged in the form of a continuous thread from an application nozzle toward an end of a workpiece and a space S on the side of the workpiece so that the high viscosity material in the form of the thread adheres to a front surface of the workpiece and the high viscosity material discharged in the form of the thread into the space on the side of the workpiece pivots around an edge of the workpiece to a back surface of the workpiece and adheres to the back surface of the workpiece. The high viscosity material can thus be applied to both the front and back surfaces of the workpiece in one step of discharging the high viscosity material only from the front surface side of the workpiece.

Method for applying high viscosity material on edge surfaces

A workpiece support system includes: a workpiece support device that supports a workpiece by a support body having a support that comes in contact with the workpiece; and a robot that is separately provided outside the workpiece support device and moves the support, wherein the support is configured to be movable within a predetermined range and lockable at an arbitrary position, and wherein, by grasping a part of the locked support body, the robot unlocks the support and moves the unlocked support according to the shape of the workpiece.

Workpiece support system

A positioning structure that positions two workpieces includes a one positioning portion that is provided on one of the workpieces and includes one inverted portion and a protruding portion; and a other positioning portion that is provided on the other workpiece and includes another inverted portion and a receiving portion, the two positioning portions positioning the two workpieces, by overlapping an end portion of the one positioning portion face-to-face with an end portion of the other positioning portion. The two inverted portions are each such that alignment of the positioning portion is inverted when the one positioning portion is overlapped with the other positioning portion, the protruding portion is arranged on the end portion side of the one positioning portion and is provided protruding toward an overlapping side, and the receiving portion engages with the protruding portion when the one positioning portion is overlapped with the other positioning portion.

Workpiece positioning structure and workpiece positioning method

A welding structure includes a sheet-shaped first part to be welded; a sheet-shaped second part to be welded that is positioned with respect to the first part to be welded by engaging with the first part to be welded, to perform welding; and a first positioning portion, a second positioning portion, and a third positioning portion, at which the first and second parts to be welded engage with each other. The first to third positioning portions are each configured to restrict movement of one of the first and second parts to be welded in a positioning direction, with respect to the other, and enable movement of the one in a movable direction perpendicular to the positioning direction, with respect to the other. The movable direction of each of the first and second positioning portions is the same direction as the positioning direction of the third positioning portion.

Welding structure and welding method using three positioning portions

Growing community of inventors

Nagakute, Japan

Tomohiko Sekiguchi