Baker Hughes Corporation

Halliburton Energy Services, Inc.

Summit Esp, LLC

Baker Hughes, a Ge Compnay, LLC

Tom G Yohanan

John Michael Leuthen

Jerald Ray Rider

Dick Lee Knox

John Vanderstaay Kenner

Ryan Bridwell Ashbaugh

Brown Lyle Wilson

Robert Dan Allen

Hassan Mansir

Howard G Thompson

Michael C Underwood

Sheldon Plitt

Bryan D Schulze

Jim E Layton

Waylon David Whorton

John Badawi

Matthew Myers

Noel Johney

Mickey Leuthen

Brian D Schulze

Jerald R Rider

Jerald Rider

Processing device-based systems and methods for controlling an electric motor of an electric submersible pump system in a balanced current condition using a variable speed drive despite an impedance imbalance of an electric cable connecting the electric motor to the variable speed drive. The systems and methods can utilize estimated motor shaft angular position and speed values, as well as values of three-phase motor currents measured at an output of an inverter of the variable speed drive as input information. Positive-sequence and negative-sequence current components may be extracted from measured current values and compared to reference values. The system provides an overall voltage command in the abc reference frame to a pulse width modulation controller, which generates an inverter switching pattern that will control the electric motor of the electric submersible pump system in a balanced current condition.

Current balancing for wellbore artificial lift device

Systems and methods of restarting a downhole pump for pumping downhole fluid and located in a wellbore that include determining a pump reverse rotational frequency of a downhole pump caused by downhole fluid flowing in a downhole direction using a phase locked loop. A pump motor is driven at a motor reverse rotational frequency matching the pump reverse rotational frequency. The pump motor is then driven to accelerate the pump reverse rotational frequency and thereby pump the downhole fluid in an uphole direction. The pump motor is then driven to decrease the pump reverse rotational frequency while continuing to pump the downhole fluid in the uphole direction. The pump motor is then driven to change the rotation of the downhole pump to a forward rotation at a pump forward rotational frequency to pump the downhole fluid in the uphole direction.

Systems and methods for restarting downhole pump

An electric submersible pump (ESP) variable speed drive (VSD) controller is described. A VSD control system includes a pump assembly including an induction motor operatively coupled to a pump, a power cable and a transformer electrically coupled between the induction motor and a VSD controller that controls a speed of the induction motor, the VSD controller including a converter section that sends a direct current (DC), a DC link including a DC smoothing capacitor that smooths the DC, an inverter that converts the smoothed DC to a pulse width modulated (PWM) output voltage, the inverter including at least one silicon carbide (SiC) power semiconductor module, and a PWM filter that filters the PWM output voltage to produce near sinusoidal voltages, the PWM filter including inductors, and the PWM filter sending voltage to the transformer.

Electric submersible pump variable speed drive controller

An electrical submersible pumping (ESP) system can include a pump located in a wellbore, a motor attached to the pump, a power source located at the surface, a cable electrically coupling the power source and the motor, and a current sensor. The ESP system can also include a controller communicating with the current sensor to calculate a voltage drop associated with the cable responsive to an impedance of the cable. The controller can also control a power source output voltage responsive to the calculated voltage drop. For example, the controller can adjust the power source output voltage to minimize a cable current while maintaining a minimum motor voltage. The controller can also control a motor shaft speed by changing a power source output voltage frequency to compensate for changing slip and adjust the power source output voltage to minimize the cable current while maintaining a minimum motor voltage.

System, method and program product for cable loss compensation in an electrical submersible pump system

A device and method can detect, and also break, an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. To detect an occurrence of gas lock, an instantaneous value is monitored using a sensor. Then a controller compares the instantaneous value to a threshold value over a predetermined duration to thereby detect the occurrence of gas lock in the electrical submersible pump assembly. Sensors can include, for example, a differential pressure gauge, a pressure gage located in a pump stage located toward the inlet, a fluid temperature sensor located toward the discharge, a free gas detector located near the pump discharge, an electrical resistivity gage, a flow meter located within surface production tubing, and a vibration sensor attached to a tubing string to measure a vibration signature.

Device and method for gas lock detection in an electrical submersible pump assembly

Systems and methods for using variable speed drives to restart downhole submersible pump motors. In one embodiment, a downhole pump is controlled using a variable speed drive that includes a control system configured to detect interruptions in the operation of the pump system. After an interruption that requires the restart of the pump motor, the control system determines the reverse rotational speed of the pump motor and restarts the motor when this speed is sufficiently low. The control system may be configured to reduce the output voltage of the variable speed drive and sweep through a range of output frequencies to determine the frequency at which the current drawn by the motor is lowest. This is the frequency at which the drive's output matches the speed of the motor and the apparent impedance of the motor is highest. When the speed is low enough, the motor is restarted.

Systems and methods for reducing pump downtime by determining rotation speed using a variable speed drive

Systems and methods for reducing harmonic distortion in a power system resulting from non-linear loading on the power system. The power at an interface with a power source is measured, and then distortion in the waveforms of the supplied power is identified. Cancellation signals which cancel all or part of the distortion are then generated and injected at the interface. In one embodiment, the power is sampled to determine the waveform, and then a Fast Fourier Transform is performed on the waveform to convert it to the frequency domain. Harmonics of the fundamental frequency can then be identified, and conjugates of the harmonics generated. An inverse Fast Fourier Transform is performed on the conjugates to generate a signal which is amplified to produce the cancellation signal.

Systems and methods for reducing distortion in a power source using an active harmonics filter

Systems and methods for providing ride-through for interruptions in the power supplied to drives that are used to control equipment such as downhole submersible pumps. In one embodiment, a variable speed drive includes converter and inverter sections, a capacitor bank and a control system. The drive shuts down the converter section upon detecting a disruption in the AC input power and continues to generate output power by drawing on the energy stored in the capacitor bank. When the AC input power returns (or begins to return) to normal, the drive resumes operation of the converter section in a controlled manner (e.g., by presetting the firing angle of the SCR's in the converter to match the voltage across the capacitor bank.) The drive thereby limits the current that recharges the capacitor bank and prevents sudden inrushes of current that could damage the drive.

Systems and methods for power ride-through in variable speed drives

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Broken Arrow, OK, United States of America

Tom G Yohanan