Meadwestvaco Corporation

Meadwestvaco Packaging Systems, LLC

Ingevity South Carolina, LLC

Tom E Girardeau

Everett Crews

Iain Jack

A bituminous composition comprising a bitumen emulsion in an amount from about 2% to about 10% by total weight of the bituminous composition, and aggregate in an amount from about 90% to about 99% by total weight of the bituminous composition, wherein the bituminous composition is at a temperature range of about 50&#xb0; C. to about 140&#xb0; C. The bitumen emulsion comprises hard bitumen in an amount from about 50% to about 75% by total weight of the bitumen emulsion, the hard bitumen being characterized by a penetration number of about 100 dmm or less at 25&#xb0; C. as determined according to the AASHTO Method T49, and an emulsifier in an amount from about 0.05% to about 2% by total weight of the bitumen emulsion, the emulsifier having a Hildebrand solubility parameter of at least of about 19 (MPa)&#xbd;. Also disclosed are the methods of producing and using such bituminous compositions.

Bituminous composition

This disclosure relates to bituminous compositions and methods of producing the same. More particularly, the disclosure relates to the production of bituminous compositions formulated with performance-graded bitumen-containing solvent-free bitumen emulsions which exhibit controllable, temperature-dependent interfacial rheology. When employed in paving applications, these bituminous compositions develop adhesive strength and load-bearing strength properties at rates comparable to traditional hot mix paving compositions and at rates faster than traditional cold mix paving compositions.

A bituminous composition including, based on total weight of the bituminous composition, (a) hard bitumen in an amount of 0.5% to 7.5% by weight, the hard bitumen being characterized by a penetration number of 100 dmm or less at 25&#xb0; C. as determined according to the American Association of State Highway and Transportation Officials (AASHTO) Method T49; (b) emulsifier in an amount of 0.0005% to 0.2% by weight, wherein the emulsifier has a Hildebrand solubility parameter of at least 19 (MPa); (c) water; and (d) aggregate in an amount of 90% to 99% by weight, the aggregate having an aggregate surface that is wetted with the hard bitumen, wherein the bituminous composition is at a temperature ranging from 50&#xb0; C. to 140&#xb0; C.

This invention relates to bituminous compositions and methods of producing the same. More particularly, the invention relates to the production of bituminous compositions formulated with performance-graded bitumen-containing solvent-free bitumen emulsions which exhibit controllable, temperature-dependent interfacial rheology. When employed in paving applications, these bituminous compositions develop adhesive strength and load-bearing strength properties at rates comparable to traditional hot mix paving compositions and at rates faster than traditional cold mix paving compositions.

The present invention relates to bituminous compositions suitable for use in paving applications containing water-in-oil bitumen dispersion of paving grade bitumen such as penetration-graded, viscosity-graded and/or penetration-graded varieties that is substantially free of volatile solvents and made by controlling temperature-dependent interfacial rheology through the use of selected surfactants. The invention paving compositions are suitable for use in the construction of load-bearing, high-traffic pavements at a temperature range lower than that required for conventional hot-mix bituminous paving compositions, yet with similar or superior compaction to densities property and at least equal cure rate.

Water-in-oil bitumen dispersion and methods for producing paving compositions from same

Method for producing bituminous compositions

The present invention relates to bituminous compositions suitable for use in paving applications containing bitumen emulsion of performance-grade bitumen that is substantially free of volatile solvents and made by controlling temperature-dependent interfacial rheology through the use of selected emulsifiers. The invention bituminous paving compositions are suitable for the construction of load-bearing pavements with improved compaction to densities similar or superior to those achieved in the conventional hot mix bituminous paving compositions. Cure rate of the invention bituminous compositions is higher than those of cold mix bitumen emulsion-based paving compositions, and at least equal to those of hot mix bituminous paving compositions. Additionally, the invention bituminous compositions develop adhesive strength and load-bearing strength properties at rates comparable to those of hot mix bituminous paving compositions, and at rates faster than those of cold mix bituminous paving compositions.

Method for producing bitumen compositions

There is provided a method for making bituminous compositions comprising water-in-oil bituminous dispersion and aggregate by the steps of: preparing a solvent-free, water-in-oil bituminous dispersion comprising: (1) bitumen, in an amount from about 75.0% to about 95.0% by total weight of the bitumen dispersion; (2) a surfactant in an amount from about 0.05% to about 2.0% by total weight of the bitumen dispersion; and (3) water in an amount to complete the water-in-oil bituminous dispersion, and producing the bituminous composition having a temperature from about 50&#xb0; C. to about 120&#xb0; C. by mixing: (1) the water-in-oil bituminous dispersion of step (A), having a temperature from about 75&#xb0; C. to about 95&#xb0; C., in an amount from about 2.0% to about 10.0% by total weight of the bituminous composition, and (2) aggregate, having a temperature from about 60&#xb0; C. to about 140&#xb0; C., in an amount from about 90.0% to about 98.0% by total weight of the bituminous composition.

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Mt. Pleasant, SC, United States of America

Tom E Girardeau