Sunpower Corporation

Solopower, Inc.

Todd Richards Johnson

Bulent Mehmet Basol

David Aaron Randolph Barkhouse

Benjamin I Hsia

Michael Cudzinovic

Mukundan Narasimhan

Methods of fabricating a solar cell including metallization techniques and resulting solar cells, are described. In an example, a first and second semiconductor regions can be formed in or above a substrate, where a separation region is disposed between the first and second semiconductor regions. A protective region can be formed over the separation region. A first metal layer can be formed over the substrate, where the protective region prevents and/or inhibits damage to the separation region during the formation of the first metal layer. Conductive contacts can be formed over the first and second semiconductor regions.

Protective region for metallization of solar cells

A method of forming metallic connector patterns for solar cells, whereby an embosser having raised features shaped in the form of a metallic connector pattern is used to attach a portion of a metallic foil to a transparent conductive layer formed on a top transparent surface of a solar cell structure. The raised surfaces of the embosser press the metallic foil portion against the transparent conductive layer. Heat and pressure directed to the metallic foil portion attach the metallic foil portion to the underlying transparent conductive layer, and then the rest of the metallic foil, which is not attached to the transparent conductive layer, is removed.

Finger pattern formation for thin film solar cells

Growing community of inventors

San Jose, CA, United States of America

Todd Richards Johnson