Coburn Optical Industries, Inc.

Todd R Strope

Kenneth L Smith

Merritt S Cook

Michael D James

A process and machine for cleaning ophthalmic lenses and blocks heats a washing solution in a wash tank and a rinsing solution in a rinse tank to approximately 140.degree. F. Ultrasonic wave agitation is then initiated in the solutions. A set of lenses or blocks is immersed in the ultrasonically agitated washing solution for approximately one-half the predetermined time of the wash cycle. Mechanical agitation of the immersed set of lenses or blocks is initiated in the ultrasonically agitated washing solution for the remainder of the predetermined time of the wash cycle. The set of lenses or blocks is then raised above the washing solution for a predetermined drip period. The set of lenses or blocks is then immersed in the ultrasonically agitated rinsing solution for approximately one-half the predetermined time of the rinse cycle. Mechanical agitation of the immersed set of lenses or blocks is initiated in the ultrasonically agitated rinsing solution for the remainder of the predetermined time of the rinse cycle. The set of lenses or blocks is then raised above the rinsing solution for a predetermined drip period.

Method and apparatus for cleaning ophthalmic lenses and blocks

A process and machine for cleaning ophthalmic lenses and blocks heats a washing solution in a wash tank and a rinsing solution in a rinse tank to approximately l40.degree. F. Ultrasonic wave agitation is then initiated in the solutions. A set of lenses or blocks is immersed in the ultrasonically agitated washing solution for approximately one-half the predetermined time of the wash cycle. Mechanical agitation of the immersed set of lenses or blocks is initiated in the ultrasonically agitated washing solution for the remainder of the predetermined time of the wash cycle. The set of lenses or blocks is then raised above the washing solution for a predetermined drip period. The set of lenses or blocks is then immersed in the ultrasonically agitated rinsing solution for approximately one-half the predetermined time of the rinse cycle. Mechanical agitation of the immersed set of lenses or blocks is initiated in the ultrasonically agitated rinsing solution for the remainder of the predetermined time of the rinse cycle. The set of lenses or blocks is then raised above the rinsing solution for a predetermined drip period.

A machine and process for making an ultraviolet cured block for an ophthalmic lens are provided in which a lens is placed at an input port to the machine by an operator. Data related to the lens is fed to or stored in the machine from either a keyboard or a data base. The lens is then collected from the input port for processing and transported, preferably by means of pneumatics, to a block molding point within the confines of the machine. A special adhesive is administered to the surface of a mold unit and the mold unit is then positioned to receive the lens. Pressure is applied to squeeze the lens against the adhesive and the mold. After molding the adhesive onto the lens, the lens and mold are transported via servo slide to a UV station where curing takes place from above the lens. After preliminary curing, the lens and mold unit are taken to a removal station and the lens, together with the adhesive cured to its front surface, is removed from the mold unit, again preferably by means of pneumatics. The separated blocked lens is then transported to a second curing station where it is cured by UV from the underside before being released to the operator. In the final stage of the cycle, a daubing unit is used to apply a releasing agent to the surface of the mold in preparation for the next cycle.

Method for making light cured ophthalmic lens blocks

An improved process for positioning a bevel along the edge of an opthamalic lens computes point-to-wheel data definitive of a planar relationship between the lens and the wheel, stores the point-to-wheel data, computes corrected horizontal displacement data definitive of a three dimensional relationship between the lens, the wheel and a plot of sequential contact points therebetween using the computed point-to-wheel data, stores the corrected horizontal displacement data, and controls the relative positions of the edging wheel and the lens in response to the corrected horizontal displacement data. The corrected horizontal displacement data is computed by sequentially testing at successive incremental angles of a radius originating at a center of rotation of the lens at a beginning reference angle of the lens to determine an incremental angle at which the lens initiates contact with the wheel. This sequential testing is repeated at successive incremental angles at each sequentially successive incremental change in the reference angle to determine an incremental angle at which the lens initiates contact with the wheel for each incremental change.

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Tulsa, OK, United States of America

Todd R Strope