Honeywell International Inc.

Todd Eckhardt

Richard A Wade

Jim Machir

Palani Thanigachalam

Ryan Jones

Jim Cook

Vignesh Murugesan

Vishal Shalitkumar Kusanale

Ian Bentley

Alistair David Bradley

Jason Dennis Patch

Lamar Floyd Ricks

Paul Rozgo

Pavan Ramachandravitthal Kashyap

Sunil Job

William Hoover

James A Machir

Ron Myers

A pressure sensor and method of manufacturing the like are provided for determining a pressure of a fluid. An example pressure sensor includes a pressure sensor housing sealably attached to a diaphragm at a first end. The header includes a lip configured to engageably fit with the second end of the pressure sensor housing to create a hermetically sealed component compartment. The header also includes header pin(s) configured to transmit electrical signals between an interior and an exterior of the hermetically sealed component compartment. A sensing element and a processor are disposed within the hermetically sealed component compartment and in communication with one another. The sensing element is mounted to the processor within the hermetically sealed compartment. The corresponding method of manufacture is also provided.

Pressure sensors and methods of manufacturing a pressure sensor

Pressure sensors having a hermatically sealed component compartment with a pressure housing and the method of manufacturing thereof

A force sensor may comprise a sense die comprising a top part and a bottom part. Generally, the top part may comprise a first surface and a second surface, and the bottom part may comprise a first surface for direct contact with a substrate. Typically, the bottom part may be formed by removing a portion of the material of the sense die around the edges of a first face of the sense die. Typically, adhesive may replace the portion of the sense die material removed from the edges of the first face of the sense die. Thus, the adhesive may secure the first surface of the bottom part of the sense die directly to the substrate without serving as an interface between the bottom part of the sense die and the substrate.

Method for assembling force sensor, involves applying sense die adhesive to place, where sense die material is removed

System and method for securing sense die in force sensor

A pressure sensor can include a housing having a sense side cavity formed on a first side of the housing; a sense side diaphragm attached to the first side and over the sense side cavity, a sense die assembly placed in the cavity and attached to the housing; a reference side cavity formed in the housing, a reference side diaphragm attached to a second side of the housing and over the reference side cavity, and pin(s) electrically connected to the sense die assembly and extending outside the housing from the second side. The cavities are filled with oil. Manufacturing the pressure sensor can include mounting the sense die assembly onto the housing, attaching the sense side diaphragm to the first side of the housing, filling the cavities with oil, and attaching the reference side diaphragm on the second side of the housing and over the reference side cavity.

Oil filled gage reference side protection

A pressure sensor assembly having a sensor unit, a pressure port, and an electrical connector. The sensor unit may include a printed circuit board (PCB), a pressure sensor, a support, and a media isolation layer. The PCB may have a first side and an opposite second side, where the pressure sensor may be secured to the first side. The support may also be secured to the first side of the PCB and may circumferentially surround the pressure sensor and/or may define a media sensing opening. The media isolation layer (e.g., a gel or other material) may be provided in the media sensing opening and encase the pressure sensor, where the media isolation layer may transfer a pressure provided by the media in the pressure port to the pressure sensor and may act as a barrier between the media and the pressure sensor.

Pressure sensor assembly

Systems and methods for sensing pressure, and protecting a sensor within a sensor assembly. A sensor assembly may comprise a sensor having at least one pressure input port; a first housing configured to encapsulate the sensor; a second housing configured to attach to the first housing to encapsulate the sensor; a first O-ring located between the first housing and the sensor; a second O-ring located between the second housing and the sensor; and a printed circuit board configured to receive detected pressure information from the sensor.

O-ring internal seal for pressure sensor

Embodiments generally relate to assembly and methods for detecting force. A force sensor assembly may comprise a sense element, an isolation medium, a thin membrane, and a substrate. Typically, the sense element may be located adjacent to the substrate, the isolation medium may be located adjacent to the sense element, and the thin membrane may be located adjacent to the isolation medium. Generally, the thin membrane may be configured to provide a shield between an external medium and the isolation medium and transfer a force from the external medium to the isolation medium. In this manner, the isolation medium may be configured to transfer the detected force to the sense element. The sense element may electrically communicate the force data as output signals to the electrical traces on the substrate.

Membrane isolated, gel-filled force sensor

Embodiments relate generally to methods and systems for detecting pressure. A pressure sensor assembly may comprise a sensor unit having a pressure input port on one side, the sensor unit comprising a printed circuit board; a pressure sensor secured to a side of the printed circuit board; a support secured to the side of the printed circuit board, the support circumferentially surrounding the pressure sensor and defining the pressure input port; and a media isolation layer comprising a first media isolation layer applied adjacent to the pressure sensor, and a second media isolation layer comprising a material different from the first media isolation layer located between the first media isolation layer and the pressure input port, wherein the media isolation layer is configured to transfer a pressure caused by a sense media to the pressure sensor.

Gel filled port pressure sensor for robust media sealing

The present disclosure relates to sensors including pressure sensors, humidity sensors, flow sensors, etc. In some cases, a sensor unit subassembly for installation in or use with a pressure sensor housing may include at least one pressure sensor signal output terminal supported by a printed circuit board, a pressure input port, and a pressure sense element secured relative to one or more printed circuit boards. The printed circuit board(s) may include circuitry configured to format pressure output signals provided by the pressure sense element into a particularly chosen output format, and may provide the formatted pressure output signal(s) to an attached electrical connector of the pressure sensor housing. In some cases, the sensor unit subassemblies can be mixed with a multitude of different electrical connectors and/or with a multitude of different port connections to from a wide array of pressure sensor assemblies.

Interchangeable pressure sensor assembly and methods of assembly

The present disclosure relates to sensors including pressure sensors, humidity sensors, flow sensors, etc. In some cases, a cover for use with a sensor assembly may include an electrically insulating body having perimeter features extending a majority of the way around perimeters of upper and lower printed circuit boards that the cover may vertically separate. In one example, the body of the cover may include support features that extend from a lower side of the cover and those support features may contact the lower printed circuit board in at least two locations. The support features of the cover may be separated by a gap and a sensor connected to the lower printed circuit board may be situated within the gap.

Protective cover for pressure sensor assemblies

The present disclosure relates to sensors including pressure sensors, humidity sensors, flow sensors, etc. In some cases, a connector assembly for a sensor assembly may include an electrical connector, a printed circuit board and a conductive outer housing. The electrical connector may include a mechanical connector and electrical terminals exposed at a first end and at a second end of the mechanical connector. The electrical connector, printed circuit board and conductive outer housing may all be electrically connected to one another. In some instances, a plurality of electrical connectors having different mechanically shaped second ends and similarly shaped first ends may be provided, from which one electrical connector may be chosen for use in the connector assembly.

Connector assembly for a sensor

A force sensor may include a sense die mounted to a substrate and an actuating assembly for transmitting an external force to the sense die. The sense die may include a diaphragm, a boss extending from the diaphragm, and one or more sensing elements (e.g., piezoresistive elements positioned on the diaphragm). The actuation assembly may include a force receiving feature configured to receive an external force at a first end and transfer at least a portion of the received external force through a second end to the diaphragm via intimate contact with a bottom side of the boss. In some cases, the force sensor may also include signal conditioning circuitry.

Force sensor

The present disclosure relates to sensors including pressure sensors, humidity sensors, flow sensors, etc. In some cases, a cable harness assembly for connection with a sensor assembly may include a cable cover having a first end and a second end, a cable extending through an opening in the first end of the of the cable cover, and a crimp ring configured to engage the cable at a position within the cable cover, such that the attached crimp ring may not fit through the opening. The second end of the cable cover may be configured to connect to a housing of an electrical connector. Further, the cable may have wires that may be configured to electrically connect to electrical terminals of the electrical connector. In some instances, the electrical connector may be electrically connected to a sensor.

Growing community of inventors

Westerville, OH, United States of America

Todd Eckhardt