Taiwan Semiconductor Manufacturing Comp. Ltd.

Ting-Hua Hsieh

Kuo-Cheng Ching

Carlos H Diaz

Chao-Cheng Chen

Bao-Ru Young

Ryan Chia-Jen Chen

Yuan-Sheng Huang

Hui-Wen Lin

Ming Zhu

Harry Hak-Lay Chuang

Pei-Hsuan Lee

Shang-Wei Fang

Yuan-Yao Chang

Yu-Hsuan Huang

Jing-Sen Wang

Wei-Ray Lin

Harry-Hak-Lay Chuang

Hung-Der Su

Carlos Hernando Diaz

A method of making a semiconductor device includes depositing a TiN layer over a substrate. The method further includes doping a first portion of the TiN layer using an oxygen-containing plasma treatment. The method further includes doping a second portion of the TiN layer using a nitrogen-containing plasma treatment, wherein the second portion of the TiN layer directly contacts the first portion of the TiN layer. The method further includes forming a first metal gate electrode over the first portion of the TiN layer. The method further includes forming a second metal gate electrode over the second portion of the TiN layer, wherein the first metal gate electrode has a different work function from the second metal gate electrode, and the second metal gate electrode directly contacts the first metal gate electrode.

Method of making gate structure of a semiconductor device

A complementary metal-oxide-semiconductor (CMOS) semiconductor device includes a substrate. The CMOS semiconductor device further includes an isolation region in the substrate. The CMOS semiconductor device further includes a P-metal gate electrode extending over the isolation region, wherein the P-metal gate electrode includes a first function metal and a TiN layer doped with a first material. The CMOS semiconductor device further includes an N-metal gate electrode extending over the isolation region, wherein the N-metal gate electrode includes a second function metal and a TiN layer doped with a second material different from the first material, a portion of the P-metal gate electrode is between a portion of the N-metal gate electrode and the substrate, and a portion of the TiN layer doped with the second material is between the portion of the P-metal gate electrode and the substrate.

Gate structure of a semiconductor device and method of making

A method for inline inspection during semiconductor wafer fabrication is provided. The method includes forming a plurality of test structures on a semiconductor wafer along two opposite directions. An offset distance between a sample feature and a target feature of each of the test structures increases gradually along the two opposite directions. The method further includes producing an image of the test structures. The method also includes performing image analysis of the image to recognize a position with an extreme of a gray level. In addition, the method includes calculating an overlay error according to the recognized position.

Overlay error and process window metrology

A CMOS semiconductor device includes a substrate comprising an isolation region separating a P-active region and an N-active region. The CMOS semiconductor device further includes a P-metal gate electrode over the P-active region and extending over the isolation region, wherein the P-metal gate electrode includes a P-work function metal and a doped TiN layer between the P-work function metal and substrate. The CMOS semiconductor device further includes an N-metal gate electrode over the N-active region and extending over the isolation region, wherein the N-metal gate electrode includes an N-work function metal and a nitrogen-rich TiN layer between the N-work function metal and substrate, wherein a portion of the P-metal gate electrode is between a portion of the N-metal gate electrode and the substrate.

Gate structure of a semiconductor device

A method of fabricating a semiconductor device includes forming a gate strip including a dummy electrode and a TiN layer. The method includes removing a first portion of the dummy electrode to form a first opening over a P-active region and an isolation region. The method includes performing an oxygen-containing plasma treatment on a first portion of the TiN layer; and filling the first opening with a first metal material. The method includes removing a second portion of the dummy electrode to form a second opening over an N-active region and the isolation region. The method includes performing a nitrogen-containing plasma treatment on a second portion of the TiN layer; and filling the second opening with a second metal material. The second portion of the TiN layer connects to the first portion of the TiN layer over the isolation region.

Method of forming gate structure of a semiconductor device

The invention relates to integrated circuit fabrication, and more particularly to a metal gate structure. An exemplary structure for a CMOS semiconductor device comprises a substrate comprising an isolation region surrounding and separating a P-active region and an N-active region; a P-metal gate electrode over the P-active region and extending over the isolation region, wherein the P-metal gate electrode comprises a P-work function metal and an oxygen-containing TiN layer between the P-work function metal and substrate; and an N-metal gate electrode over the N-active region and extending over the isolation region, wherein the N-metal gate electrode comprises an N-work function metal and a nitrogen-rich TiN layer between the N-work function metal and substrate, wherein the nitrogen-rich TiN layer connects to the oxygen-containing TiN layer over the isolation region.

Metal gate structure of a semiconductor device

Within a method for fabricating a microelectronic fabrication comprising a topographic microelectronic structure formed over a substrate, there is implanted, while employing a first ion implant method and while masking a portion of the substrate adjacent the topographic microelectronic structure but not masking the topographic microelectronic structure, the topographic microelectronic structure to form an ion implanted topographic microelectronic structure without implanting the substrate. There is also implanted, while employing a second ion implant method, the portion of the substrate adjacent the topographic microelectronic substrate to form therein an ion implant structure. The method is particularly useful for fabricating source/drain regions with shallow junctions within field effect transistor (FET) devices.

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Hsinchu, Taiwan

Ting-Hua Hsieh