Rolls-Royce Corporation

Timothy Peter Roberts

Derek John Foster

John W Daines

In one aspect the invention provides a friction welded component and a method of manufacture for such a component, comprising friction welding a reinforcement element () at an end cross-section thereof to a surface of a thin walled member () with an interlayer member () interposed between the reinforcement element and the surface of the thin walled member. The thin walled member and/or the interlayer are preferably of the same or similar material and the thickness of the thin walled member is preferably less than or equal to 6 mm and more preferably in the range 0.5 to 2 mm with the diameter of the reinforcement element being greater than 10 times the thickness of the thin walled member. The invention finds particular application in the fabrication of bosses to gas turbine aero-engine casings and fabricated nozzle components, for example.

Friction welding

An apparatus for winding a filament onto a former includes one or more filament supply bobbins mounted on an annular carrier for rotation about a first axis for receiving a plurality of windings of the filament, and a translation device for moving the former relative to the carrier along a path which passes through the carrier thereby enabling the filament to be wrapped around the former. A guide member guides the filament from a respective bobbin to the former, the guide member defining a radially outward facing cylindrical surface. The apparatus reduces bending of the filament as it is wound onto the former.

Growing community of inventors

North Somerset, United Kingdom

Timothy Peter Roberts