Surface Treatment Technologies, Inc.

Martin Marietta Corporation

Universal Alloy Corporation

St3 LLC

Ashurst Government Services, Inc.

Srl Holding Company Pty Ltd

Timothy J Langan

Michael A Riley

Joseph R Pickens

W Mark Buchta

Lawrence S Kramer

Frank H Heubaum

Alex Cho

Justin D Lamb

A K Vasudevan

David M Otterson

Baptiste Thomas Jean Rouxel

Thomas Henri Dorin

John J Petrovic

David K McNamara

Thomas Dorin

Heat treatment of aluminum alloys containing Si with Sc additions improves mechanical properties of the alloys by the formation of Sc-containing dispersoids. The Al—Si—Sc alloys may include Zr or other refractory metals, and may also include Mg, Cu and/or Cr. Depending upon the cooling rate used during casting, at least some of the Sc-containing dispersoids may be present upon casting and cooling of the Al—Si alloy, in which case it may be desirable to reduce or eliminate coarsening of the as-cast dispersoids upon subsequent heat treatment. The subsequent heat treatment may also generate fresh Sc-containing dispersoids. Alternatively, the as-cast Al—Si alloy may not include Sc-containing dispersoids upon cooling, in which case the Sc-containing dispersoids may form during the heat treatment process.

Heat treatment of aluminum alloys containing silicon and scandium

A method of producing a wrought aluminum alloy product is disclosed comprising Cu, Mn, Zr, Sc and Ti. The method includes casting an unwrought billet, ingot or shape from a liquid metal bath, and homogenizing the unwrought billet, ingot or shape at an equivalent time at temperature. The homogenization process includes first stage heating within a relatively low temperature range, second stage heating within an intermediate temperature range, and third stage heating at a relatively high temperature. After homogenizing, the billet, ingot or shape is worked into an extruded product, solution heat treated, quenched, stretched to a permanent set, and artificially aged. The extruded aluminum alloy product has desirable mechanical properties and electrical conductivity.

Method for producing aluminum-copper alloys containing scandium

The structures of base semiconductor materials such as Si are modified by the use of isotope transmutation alloying. A radioisotope such as Siis added into a base semiconductor material such as Si, and the radioisotope is transformed to a transmuted form within the crystal lattice structure of the base semiconductor material. A master alloy comprising a relatively large amount of radioisotope such as Simay initially be made, followed by introduction of the master alloy into the base semiconductor material. When Siis used as the radioisotope, it may be transmuted into Pwithin an Si crystal lattice structure. Metastable semiconductor materials doped with otherwise insoluble amounts of selected dopants are produced as a result of the transmutation process.

Methods of doping semiconductor materials and metastable doped semiconductor materials produced thereby

The present invention relates to reactive materials formed by thermal spray techniques. The thermally sprayed reactive materials have low porosity and high structural integrity. The reactive materials are useful for applications such as shaped charges, thermite welding, near net shaped components and the like.

Reactive materials and thermal spray methods of making same

Metal aluminides are formed by an initial thermal deposition process which forms an intermediary material comprising elemental aluminum and another elemental metal, as well as an oxide of the other metal. The thermally formed intermediary material is subsequently heated to initiate an exothermic reaction which forms the metal aluminide material. The reaction may be initiated by localized or bulk heating of the intermediary material, and may involve reaction between the aluminum and elemental metal as well as a thermite reaction between the aluminum and the metal oxide. The resultant metal aluminide material may be substantially fully dense and may contain oxide strengthening precipitates such as aluminum oxide.

Thermal deposition of reactive metal oxide/aluminum layers and dispersion strengthened aluminides made therefrom

Aluminum-zinc-magnesium-scandium alloys containing controlled amounts of alloying additions such as silver and tin are disclosed. The presence of Ag and/or Sn alloying additions improves fabrication characteristics of the alloys, such as the ability to be extruded at high temperatures and very high extrusion rates. The Al&#x2014;Zn&#x2014;Mg&#x2014;Sc alloys may optionally include other alloying additions such as Cu, Mn, Zr, Ti and the like. The alloys possess good properties such as relatively high strength and excellent corrosion resistance. The alloys may be fabricated into various product forms such as extrusions, forgings, plate, sheet and weldments.

Aluminum-zinc-magnesium-scandium alloys and methods of fabricating same

Shaped charge liners are made of reactive materials formed by thermal spray techniques. The thermally sprayed reactive shaped charge materials have low porosity and high structural integrity. Upon detonation, the reactive materials of the shaped charge liner undergo an exothermic reaction that raises the temperature and the effectiveness of the liner.

Reactive shaped charges comprising thermal sprayed reactive components

Reactive shaped charges and thermal spray methods of making same

The invention provides shock initiation devices comprising multilayer structures with constituent layers that undergo an exothermic self-propagating reaction once initiated by shock. The multilayer structures may be used as components in shaped charges, EFP devices, warheads, munition casings, interceptors, missiles, bombs, and other systems. The reactive layer materials may be selected based on required structural properties, density and reaction temperature.

Shock initiation devices including reactive multilayer structures

A shaped charge or explosively formed penetrator liner and a method for producing the liner. The liner is preferably formed from a metal having a fine, uniform grain structure. The liner is preferably produced by an electron beam deposition process.

Shaped charge and explosively formed penetrator liners and process for

Aluminum-base alloys containing Cu, Li, Zn and Mg are disclosed which possess highly desirable properties, such as relatively low density, high modulus, high strength/ductility combinations, strong natural aging response with and without prior cold work, and high artificially aged strength with and without prior cold work. In addition, the alloys possess good weldability, cryogenic properties, and elevated temperature properties. The alloys may comprise from about 3.5 to about 7 weight percent Cu, from about 0.1 to about 1.8 eight percent Li, from about 0.01 to about 4 weight percent Zn, from about 0.05 to about 3 weight percent Mg, from about 0.01 to about 2 weight percent grain refiner selected from Zr, Cr, Mn, Ti, Hf, V, Nb, B and TiB.sub.2, and the balance Al along with incidental impurities. Preferred alloys comprise from about 3.5 to 6.5 weight percent Cu, from about 0.5 to 1.8 weight percent Li, from about 0.3 to 2 weight percent Zn, from about 0.1 to 1.5 weight percent Mg, from about 0.05 to 0.5 weight percent grain refiner, and the balance Al and incidental impurities. Additional elements selected from Ge, Sn, Cd, In, Be, Sr, Sc, Y, and Ca may be included in the present alloys.

High strength Al-Cu-Li-Zn-Mg alloys

Aluminum-base alloys which are provided which possess highly desirable properties, such as relatively low density, high modulus, high strength/ductility combinations, strong natural aging response with and without prior cold work, higher artificially-aged strength than existing Al-Li alloys with and without prior cold work, weldability, good cryogenic properties, and good elevated temperature properties. In one embodiment, aluminum-base alloys are provided having Al-Cu-Li-Mg compositions in the following ranges: 5.0-7.0 Cu, 0.1-2.5 Li, 0.05-4 Mg, 0.01-1.5 grain refiner selected from Zr, Cr, Mn, Ti, Hf, V, Nb, B, TiB.sub.2, and mixtures thereof, and the balance essentially Al. In another embodiment, aluminum-base alloys are provided having Al-Cu-Li-Mg compositions in the following ranges: 3.5-5.0 Cu, 0.8-1.8 Li, 0.25-1.0 Mg, 0.01-1.5 grain refiner selected from Zr, Cr, Mn, Ti, Hf, V, Nb, B, TiB.sub.2, and mixtures thereof, and the balance essentially Al.

Ultrahigh strength Al-Cu-Li-Mg alloys

Aluminum-base alloys containing Cu, Li, Zn, Mg and Ag are disclosed which possess highly desirable properties, such as relatively low density, high modulus, high strength/ductility combinations, strong natural aging response with and without prior cold work, and high artificially aged strength with and without prior cold work. In addition, the alloys possess good weldability, corrosion resistance, cryogenic properties, and elevated temperature properties. The alloys may comprise from about 1 to about 7 weight percent Cu, from about 0.1 to about 4 weight percent Li, from about 0.01 to about 4 weight percent Zn, from about 0.05 to about 3 weight percent Mg, from about 0.01 to about 2 weight percent Ag, from about 0.01 to about 2 weight percent grain refiner selected from Zr, Cr, Mn, Ti, Hf, V, Nb, B and TiB.sub.2, and the balance Al along with incidental impurities. Preferred alloys comprise from about 3.0-6.5 weight percent Cu, from about 0.5-2.6 weight percent Li, from about 0.05-2 weight percent Zn, from about 0.1-1.5 weight percent Mg, from about 0.05-1 weight percent Ag, from about 0.05-0.5 weight percent grain refiner, and the balance Al and incidental impurities. Additional elements selected from Ge, Sn, Cd, In, Be, Sr, Sc, Y, and Ca may be used in addition to, or in place of, Zn in the present alloys.

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Catonsville, MD, United States of America

Timothy J Langan