Trumpf Werkzeugmaschinen Gmbh + Co. Kg

Trumpf Laser- Und Systemtechnik Gmbh

Tim Hesse

Nicolai Speker

David Schindhelm

Dieter Pfitzner

Winfried Magg

Tobias Kaiser

Martin Bea

Boris Regaard

Patrick Haug

Sebastian Hecker

Daniel Flamm

Myriam Kaiser

Andreas Popp

Johannes Seebach

Dieter Hallasch

Michael Scharun

Oliver Bocksrocker

Manuel Schindler

Marcel Schäfer

Philipp Scheible

Steffen Kessler

Tobias Haecker

Stefanie Epple

Marco Opitz

Adrian Wolf

Kristian Alber

Marcel Schafer

Tobias HÄCKER

Marcel SCHÄFER

Bjoern Sautter

Benedikt Wessinger

Timo Steeb

Matthias Beranek

A method for laser welding two coated workpieces includes positioning an upper workpiece and a lower workpiece on top of each other and passing a first laser beam over the upper and lower workpieces from a side of the upper workpiece so as to at least partially evaporate the respective coating of each of the workpieces on their facing sides along a depletion trace. A second laser beam is passed over the workpieces from the side of the upper workpiece so as to melt a material of the two workpieces within the depletion trace, and thereby weld the workpieces to one another. In the first laser passing, the first laser beam melts the material of the upper workpiece, so that a web of non-melted material of the upper workpiece remaining between the melted material of the upper workpiece and the facing side of the upper workpiece.

Method for laser welding two coated workpieces

A method of welding two metal sheets includes providing a first sheet having a first weld surface and a second sheet having a second weld surface. The first sheet has a coating includes an alloy of aluminum and silicon on the first weld surface. The method further includes irradiating the first weld surface and the second weld surface with a laser beam. The laser beam has an inner core and an outer ring with different intensity profiles. The laser beam is moved with a wobbling motion in a feed direction along an imaginary feed line and perpendicular to the imaginary feed line. A path of the laser beam along the imaginary feed line is of a periodic shape. A width of the path perpendicular to the imaginary feed line is greater than a length of a period of the path along the imaginary feed line.

Method for welding sheets with coatings comprising an alloy of aluminum and silicon

The present disclosure relates to methods and devices for monitoring a welding process for welding at least one glass workpiece to another workpiece, the workpieces being welded together in a process zone that is exposed to a processing beam, e.g., to a laser beam, such as an ultra-short-pulse laser beam, wherein radiation emitted by the process zone and originating from at least one of the workpieces is detected in a spatially resolved manner.

Methods and devices for monitoring a welding process for welding glass workpieces

The present disclosure relates to methods and systems for monitoring a welding process for welding at least one glass workpiece to another workpiece, e.g., also made of glass, wherein a weld seam is formed in the workpieces in a process zone that is exposed to a pulsed processing beam, e.g., to a pulsed laser beam, such as an ultra-short-pulse laser beam, wherein the radiation emitted by the process zone is detected in a time-resolved manner.

A method for joining copper hairpins includes providing at least two ends to be joined to one another of the copper hairpins, and joining the copper hairpins. The copper hairpins are joined by laser beam welding with a machining beam having a wavelength of less than 1000 nm.

Method for joining copper hairpins and stator

An apparatus for laser machining a workpiece in a machining plane includes a first laser machining unit for forming a first focal zone which extends in a first main direction of extent, and at least one further laser machining unit for forming at least one further focal zone which extends in a further main direction of extent oriented transversely to the first main direction of extent. The first focal zone and the at least one further focal zone are spaced apart from one another parallel to the machining plane at a work distance. The first laser machining unit and the at least one further laser machining unit are movable in an advancement direction that is oriented parallel to the machining plane. The workpiece comprises a material that is transparent to a laser beam which respectively forms the first focal zone and the at least one further focal zone.

Apparatus and method for laser machining a workpiece

Laser beam welding a workpiece includes: generating first and second beam areas on the workpiece by first and second laser beams, respectively. The beam areas are guided in a feed direction relative to the workpiece. Centroids of the beam areas are not coinciding. The first beam area runs ahead of the second beam area. A length of the first beam area, measured transversely to the feed direction, is greater than or equal to that of the second. A surface area of the first beam area is greater than that of the second. A width of the first beam area, measured in the feed direction, is greater than or equal to that of the second. A laser power of the first laser beam is greater than that of the second. The second laser beam is irradiated into a weld pool generated by the first laser beam.

Method for splash-free welding, in particular using a solid-state laser

A method for cutting workpieces of different thicknesses includes providing at least one unprocessed laser beam, selectively forming a processing laser beam from the at least one unprocessed laser beam in accordance with a thickness of the workpiece, and cutting the workpiece with the processing laser beam. Forming the processing laser beam includes selectively coupling one or more unprocessed laser beams into one or more of a plurality of parallel, non-concentric fibers of a compound fiber, the plurality of fibers of the compound fiber having different cross-sectional shapes. A laser beam characteristic of the processing laser beam exiting the compound fiber differs depending upon which fibers of the compound fiber receive the at least one unprocessed laser beam, the laser beam characteristic of the processing laser beam differing depending on the thickness.

Laser cutting machine and method for cutting workpieces of different thicknesses

The disclosure relates to methods and apparatuses for controlling a cutting process in which a workpiece is cut by a high-energy beam. A process light signal is detected emanating from an interaction region of the high-energy beam with the workpiece in a first wavelength range (&#x394;&#x3bb;), in which at least one metallic constituent (Fe, Cr) of the workpiece has at least one emission line, and in a second wavelength range (&#x394;&#x3bb;), which differs from the first wavelength range, in which continuum radiation of the workpiece without emission lines is detectable. Vaporization of the at least one metallic constituent (Fe, Cr) is monitored on the basis of an intensity of the process light signal detected in the first wavelength range (&#x394;&#x3bb;) and on the basis of an intensity of the process light signal detected in the second wavelength range (&#x394;&#x3bb;).

Methods and apparatuses for controlling cutting processes

Methods for determining the quality of a weld of a workpiece welded by laser-beam welding, wherein at least a partial region of a molten pool and/or of a surrounding area of the molten pool is observed by means of a measuring system during the laser-beam welding and the quality of the weld of the welded workpiece is determined on the basis of the observation result. At least one characteristic value that correlates with molten pool oscillation of the molten pool is observed during the laser-beam welding and a measure of an amplitude of the molten pool oscillation and/or a measure of a frequency of the molten pool oscillation is determined from the observed time curve of the characteristic value. A probability and/or a frequency for the occurrence of hot cracks at the weld of the workpiece is inferred.

Detection of hot cracks in laser welding

This disclosure describes laser machining head gas nozzles that have an exit opening for passage of a laser beam onto a workpiece; an annular gap surrounding the exit opening; and a sleeve disposed and guided displaceably within the annular gap for axial displacement between a rearward and a forward position. The sleeve projects beyond the exit opening at least in the forward position, and the sleeve is tiltably mounted in the annular gap.

Gas nozzle having a displaceable valve sleeve

An example device for monitoring and controlling a laser cutting process on a workpiece includes an image capturing apparatus for capturing an image of a region of the workpiece to be monitored, in which the region of the workpiece to be monitored includes a region of interaction of a laser beam with the workpiece, and an evaluation apparatus for detecting material boundaries of the workpiece using the captured image. The evaluation apparatus is configured to determine at least one characteristic value of the laser cutting process based on a geometric relationship between at least two of the detected material boundaries, the region of interaction, or combinations thereof.

Method for monitoring and controlling a laser cutting process

This disclosure describes laser machining head cutting gas nozzles that include an inner nozzle having a nozzle opening configured to form a core gas flow, an outer nozzle having an annular gap surrounding the nozzle opening and configured to form an annular gas flow, and a sleeve in the annular gap, wherein the sleeve is arranged to be axially displaceable between a rearward position and a forward position, wherein the sleeve projects beyond the inner nozzle at least when in the forward position, and wherein the sleeve widens a cross-sectional area of the outer nozzle to a variable degree as the sleeve is displaced from the rearward to the forward position. Methods of using a cutting gas nozzle are also described.

Cutting gas nozzle and laser cutting method having a displaceable sleeve for setting the flow characteristics

A laser cutting machine for cutting a workpiece having a first thickness (using a first processing laser beam having a first laser beam characteristic and a workpiece having a different second thickness using at least a second processing laser beam having a different second laser beam characteristic includes a laser source for producing a unprocessed laser beam having a laser wavelength of less than 4 &#x3bc;m, a device which forms from the unprocessed laser beam the processing laser beams, and a control unit which controls the device in dependence on the thickness of the workpiece to be cut.

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Ditzingen, Germany

Tim Hesse