Cognex Corporation

Tian Gan

Cyril C Marrion

Lifeng Liu

David J Michael

Han Xiao

Described are machine vision systems and methods for simultaneous kinematic and hand-eye calibration. A machine vision system includes a robot and a 3D sensor in communication with a control system. The control system is configured to move the robot to poses, and for each pose: capture a 3D image of calibration target features and robot joint angles. The control system is configured to obtain initial values for robot calibration parameters, and determine initial values for hand-eye calibration parameters based on the initial values for the robot calibration parameters, the 3D image, and joint angles. The control system is configured to determine final values for the hand-eye calibration parameters and robot calibration parameters by refining the hand-eye calibration parameters and robot calibration parameters to minimize a cost function.

Simultaneous kinematic and hand-eye calibration

Described are machine vision systems and methods for simultaneous kinematic and hand-eye calibration. A machine vision system includes a robot or motion stage and a camera in communication with a control system. The control system is configured to move the robot or motion stage to poses, and for each pose: capture an image of calibration target features and robot joint angles or motion stage encoder counts. The control system is configured to obtain initial values for robot or motion stage calibration parameters, and determine initial values for hand-eye calibration parameters based on the initial values for the robot or motion stage calibration parameters, the image, and joint angles or encoder counts. The control system is configured to determine final values for the hand-eye calibration parameters and robot or motion stage calibration parameters by refining the hand-eye calibration parameters and robot or motion stage calibration parameters to minimize a cost function.

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Seattle, WA, United States of America

Tian Gan