The Procter Gamble Company

Thurman J Koger, Ii

Andrew Julian Wnuk

Terrill Alan Young

Delmar R Muckenfuhs

James C Baird

Eugene Weinshenker

Milton D Spahni

Theodore E Farrington, Jr

A coextruded, multilayer polymeric film having a core layer including a surfactant and at least one outer layer is placed on a forming structure. The forming structure moves in a direction parallel to the direction of travel of the multilayer film and carries the multilayer film in that direction. A fluid pressure differential is applied across the thickness of the multilayer film along the direction of movement of the forming structure. The fluid pressure differential is sufficiently great to cause the multilayer film to conform with the forming structure forming a formed polymeric web. The formed polymeric web is exposed to a temperature which is sufficiently great enough to allow the surfactant in the core layer to migrate to the outer layer to form a surfactant treated formed polymeric web.

Process for producing a surfactant treated, formed, polymeric web

Biodegradable, liquid impervious multilayer film compositions are disclosed. In particular, the films comprise composite structures derived from multilayer combinations of biodegradable polymers. The biodegradable polymers are selected from the categories of moisture sensitive polymers, thermally sensitive polymers, mechanically limited polymers, polymers not easily processed into films, hydrolytically cleavable polymers, and degradable elastomers. Optionally, the multilayer films may further comprise additional adhesive tie layers. The biodegradable polymers are combined in various ways to overcome the deficiencies of the individual components, yet at the same time impart specific performance properties to the film. The multilayer film compositions are suitable for use as backsheets in disposable absorbent products including diapers, adult incontinent pads, sanitary napkins, pantiliners, and the like.

Biodegradable, liquid impervious multilayer film compositions

An article including at least one segment which is capable of being elastically shirred along at least a portion of its length subsequent to manufacture of the article, preferably by mechanical manipulation of a predetermined portion of the elastically shirrable segment. The predetermined mechanically manipulatable portion of the elastically shirrable segment preferably comprises an elastomeric monomer which is maintained in a prestretched and tensioned condition in the desired direction of shirring. The opposed ends of the elastically shirrable segment in the article are interconnected to one another through the prestretched and tensioned elastomeric member. The prestretched and tensioned elastomeric member is also secured in fixed relation to at least one rigidifying member to form a composite structure which is strong enough to resist collapse in a direction parallel to the tensile forces acting upon the prestretched and tensioned elastomeric member prior to mechanical manipulation of the composite structure. The article is elastically shirred by mechanically manipulating the predetermined portion of the shirrable segment until movement of the prestretched and tensioned elastomeric member relative to the rigidifying member is effected. To elasticize the article containing the elastically shirrable segment, the relative movement between the prestretched and tensioned elastomeric member and the rigidifying member must be sufficient to release the tensile forces in the mechanically manipulated portion of the composite structure. This relative movement produces a degree of elastic shirring in the segment, and consequently in the article to which it is attached, in the direction of prestretching of the elastomeric member. The degree of segment shirring is proportional to the extent to which there is relative movement between the prestretched and tensioned elastomeric member and the rigidifying member in the area comprising the composite structure. Thus, the tension in the elastically shirrable segment can be increased by the user, as desired, by mechanically manipulating more of the composite structure. Elastically shirrable segments of the present invention are particularly well suited to high speed article manufacturing operations, since the segments can be applied to the articles in a substantially untensioned condition and their tension released subsequent to article manufacture.

Article including segment which is elastically shirrable after

The present invention provides a process for debossing and perforating a substantially continuous web of substantially planar thermoplastic film, using a forming structure having a patterned forming surface with holes and an opposed surface. The forming structure is open from the holes in the forming surface to the opposed surface. The forming structure moves in a direction of the length of the web of film and carries the web of film in that direction. The web of film is substantially entirely molten. A fluid differential pressure is substantially continuously applied across the thickness of the web of film from a first position along the direction of movement of the forming structure to a second position. The first and second positions are fixed relative to the moving forming structure. The fluid differential pressure is sufficiently great to cause the first surface of the web of film to be urged against the forming surface and to cause perforations to be created in the web of film. Thus a web of debossed and perforated film is formed in the image of the forming surface from the web of film. Fluid differential pressure holds the web of debossed and perforated film against the forming surface without permitting substantial spring-back of the film. Cooling fluid is applied to the second surface of the web of debossed and perforated film after the film is debossed and perforated and before the web of debossed and perforated film passes the second position. Thus the web of debossed and perforated film is cooled without permitting substantial spring-back of the film and is set by the time the web of debossed and perforated film passes the second position.

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Hamilton, OH, United States of America

Thurman J Koger, Ii