Springs Industries, Inc.

Thomas W Tolbert

James E Hendrix

Jeffrey S Dugan

William M Cooke

Pamela J Jaco

Carmen Lee Waite

John V Cauthen

Jeffery S Dugan

Processes for constructing textile articles using curable hot melt adhesives is disclosed. In the process, a molten curable hot melt adhesive is applied to a fabric surface along a simulated sewing path and contacted to another fabric surface so that the adhesive is disposed between the fabric surfaces. The adhesive bonds the fabric surfaces so that the article can withstand subsequent fabric processing. The adhesive cures over time, causing an irreversible increase in the initial softening point of the adhesive. The resultant textile articles exhibit good seam strengths, durability and desirable aesthetics.

Textile products constructed using curable adhesive threadless sewing and processes for producing same

The present invention relates to a textile laminate comprising a fiberfill web substrate and a face layer. The fiberfill web substrate has a plurality of first fibers at the surface of the substrate. The face layer comprises a plurality of extruded second fibers which are mechanically intertangled with the plurality of first fibers at the surface of the substrate to thereby form the textile laminate. Typically, the first fibers of the fiberfill web are polyester fiberfill fibers and the second fibers of the extruded face layer are polypropylene fibers.

Textile laminate

Disclosed is a textile laminate comprising a fiberfill web substrate and a face layer. The fiberfill web substrate has a plurality of first fibers at the surface of the substrate. The face layer comprises a plurality of extruded second fibers which are mechanically intertangled with the plurality of first fibers at the surface of the substrate to thereby form the textile laminate. Typically, the first fibers of the fiberfill web are polyester fiberfill fibers and the second fibers of the extruded face layer are polypropylene fibers.

Method of making textile laminate

Fine textured fire resistant flame barrier fabrics for use as mattress and pillow ticking, bedspreads, mattress covers, draperies, upholstery, protective apparel, tenting, awnings, field fire shelters, for use as a substrate or backing for coated upholstery fabrics and as a flame barrier for use beneath upholstery fabric. The fabric is formed from a corespun yarn comprising a high temperature resistant continuous filament fiberglass core and a low temperature resistant staple fiber sheath surrounding the core. The core comprises about 20% to 40% of the total weight of the corespun yarn while the sheath comprises about 80% to 60% of the total weight of the corespun yarn. The total size of the corespun yarn is within the range of about 43/1 to 3.5/1 conventional cotton count. This corespun yarn may be woven and knit in fine, non-plied form and extends the range of fineness of fabrics below heretofore achievable limits.

Fire resistant fabric made of balanced fine corespun yarn

A fire-resistant fabric suitable for use as a flame barrier comprising a flame durable textile fabric substrate formed of corespun yarns, the yarns comprising a core of flame resistant filament and a sheath of staple fibers, and an intumescent coating carried by one surface of the textile fabric substrate. In normal use, the fabric is flexible and conformable and has good air porosity. When exposed to high temperature and/or a flame, however, the intumescent coating reacts and swells to form a char which closes the pores or interstices of the fabric to thus prevent flame or hot gases from penetrating therethrough.

Fire barrier fabric

A fire-resistant fabric suitable for use as a flame barrier comprising a flame durable textile fabric substrate formed of corespun yarns, the yarns comprising a core of flame resistant fiber and a sheath of modacrylic intumescent staple fibers. In normal use, the fabric is flexible and conformable and has good air porosity. When exposed to high temperature or a flame, however, the modacrylic intumescent sheath fiber reacts and swells to form a char which closes the pores or interstices of the fabric to thus prevent flame or hot gases from penetrating therethrough.

Fire-resistant fabric

A fabric suitable for use as a flame barrier fabric comprising a flame durable textile fabric substrate, a flexible silicone polymer layer which stays intact, maintains its integrity on exposure to a flame and is carried by the surface of the textile fabric substrate, and a reflective flame durable paint coating carried by the silicone polymer coating.

Flame durable fire barrier fabric

A flame-resistant office building material for use as office panel partitions, wall panels, wall coverings, ceiling panels, floor and the like is provided. The building material comprises a rigid core support material, a decorative outer surface layer, and a fiber-based flame barrier layer positioned between the support material and the surface layer. The barrier layer comprises a flame durable fabric substrate formed of fire-resistant fibers.

Flame barrier office building materials

An accordion folded laminate of a fiber sheet reinforced with a thermoplastic film and bonded together with adhesive is utilized as a window shade or as a shower curtain or other end use product. In the preferred form, the thermoplastic sheet comprises polyester and the adhesive comprises a low melt polyester adhesive powder. The powder is applied uniformly to the reverse face of the fiber sheet and is heated to a temperature higher than its melt temperature, and the thermoplastic sheet is pressed over the adhesive against the polyester sheet. This laminate is subsequently formed into an accordion folded configuration, with the edges of the accordion folds being heated to a temperature higher than the melt temperature of the adhesive, causing the folds to retain a memory that enhances the appearance and function of the end use product.

Accordion folded laminate of fiber sheet reinforced with thermoplastic

A fabric formed of yarns having a core formed of fire-resistant filaments and a sheath formed of staple fibers and a cured, crosslinked composition applied to one surface of the fabric is provided. The composition comprises a first crosslinkable resin having an affinity for the fire-resistant filament core and a second crosslinkable resin having an affinity for the staple fiber sheath and for the first crosslinkable resin. The fabric because of the composition is pucker and shrink resistant, and the tensile strength and flexibility of the yarns and the aesthetic appeal of the fabric are maintained when the fabric is washed repeatedly.

Pucker and shrink resistant flame retardant fabric formed of corespun

This corespun yarn includes a high temperature resistant continuous filament fiberglass core and a low temperature resistant staple fiber sheath surroudning the core. The corespun yarn is useful in the formation of fine textured fire resistant flame barrier fabrics for use as mattress and pillow ticking, bedspreads, mattress covers, draperies, upholstery, protective apparel, tenting, awnings, field fire shelters, for use as a substrate or backing for coated upholstery fabrics and as a flame barrier for use beneath upholstery fabric. The core of high temperature resistant continuous filament fiberglass comprises about 20% to 40% of the total weight of the corespun yarn while the sheath of low temperature resistant staple fibers surrounding and covering the core comprises about 80% to 60% of the total weight of the corespun yarn. The total size of the corespun yarn is within the range of about 43/1 to 3.5/1 conventional cotton count. This corespun yarn may be woven and knit in fine, non-plied form and extneds the range of fineness of fabrics below heretofore achievable limits.

Growing community of inventors

Fort Mill, SC, United States of America

Thomas W Tolbert